Suzuki Ignis RG415 2003-2008 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Suzuki Model: Ignis Model Code: RG415 Years Covered: 2003, 2004, 2005, 2006, 2007, 2008 Generation Codes: Second Generation (MH21S/MH22S based variants, domestic Japan market; RG415 refers to export designations) 👋 Introduction Market Position Market Position: The Suzuki Ignis RG415 was positioned as a compact, versatile vehicle often marketed as a city car or a small crossover, offering a balance of practicality, fuel efficiency, and distinctive styling. Competitive Analysis Competitive Analysis: Competed against other small hatchbacks and city cars such as the Daihatsu Sirion, Toyota Yaris, Honda Jazz/Fit, and similar subcompact vehicles from European and Asian manufacturers. Its emphasis on a slightly higher driving position and rugged styling set it apart from more conventional hatchbacks. Key Features Key Features: Compact dimensions for urban maneuverability, distinctive styling, practical interior with foldable rear seats for cargo flexibility, available with either front-wheel drive or all-wheel drive (in some markets), efficient engine options. 📋 Manual Details Coverage Areas Coverage Areas: Full vehicle repair and service Page Count Page Count: 1981 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine mechanical (including disassembly, assembly, inspection), Engine management (fuel injection, ignition), Cooling system, Lubrication system, Exhaust system, Intake system, Transmission (manual and automatic), Clutch, Drivetrain (front and rear axles, drive shafts), Suspension (front and rear), Steering system, Braking system (including ABS), Fuel system, Electrical system (wiring diagrams, components), Body and chassis, Interior components, Climate control, Safety systems (airbags, seatbelts), Diagnostics and troubleshooting, Maintenance and lubrication, Specifications and data Procedures Included Procedures Included: Removal and installation, Disassembly and assembly, Inspection and testing, Adjustment and calibration, Troubleshooting guides, Diagnostic procedures, Maintenance schedules, Fluid replacement procedures, Torque specifications, Wiring diagram interpretation, Special tool usage Technical Depth Technical Depth: Comprehensive 'bumper-to-bumper' coverage, suitable for professional mechanics and experienced DIY enthusiasts. Includes detailed explanations, pictorial diagrams, exploded views, and specific service data. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable, high resolution for clear reproduction of text and diagrams Binding Type Binding Type: Digital (Instant Download) Paper Type Paper Type: N/A (Digital) Compatibility Compatibility: Windows, Mac, Linux OS (requires Adobe Reader) ⚙️ Engine Specifications Primary Engine Primary Engine: M15A (1.5L DOHC 16-valve Inline-4) Engine Displacement Engine Displacement: 1493 cc Performance Horsepower: Approximately 98-100 PS (72-74 kW; 97-99 hp) at 6000 rpm (varies slightly by market and tune) Torque: Approximately 130-133 Nm (96-98 lb-ft) at 4000 rpm (varies slightly by market and tune) Fuel System Fuel System: Electronic Multi-Point Fuel Injection (MPI) Engine Code Details Engine Code Details: M15A: Aluminum block and head, DOHC with variable valve timing (VVT) on some variants. Emission Control Emission Control: Catalytic converter, OBD-II compliance Cooling System Cooling System: Pressurized coolant system with thermostat-controlled fan 🔧 Transmission Standard Standard: 5-speed Manual Transmission Optional Optional: 4-speed Automatic Transmission Features Features: Available with front-wheel drive (FWD) or viscous coupling all-wheel drive (AWD) on select models. Transmission Fluid Type Transmission Fluid Type: Manual: API GL-4, SAE 75W-90; Automatic: ATF DEXRON-II or equivalent (refer to manual for exact specification) 📐 Dimensions Exterior Length: Approx. 3620-3755 mm (varies by market/trim) Width: Approx. 1600-1680 mm (varies by market/trim) Height: Approx. 1550-1605 mm (varies by market/trim) Wheelbase Wheelbase: Approx. 2360-2380 mm (varies by market/trim) Weights Curb Weight: Approx. 970-1100 kg (varies by drivetrain and trim) Cargo Cargo Volume: Flexible due to foldable rear seats, typically around 230-250 liters with rear seats up, expanding significantly when folded. 🛡️ Safety Features Ratings Ratings: Variable based on market and specific equipment. Early models may have fewer advanced safety features than later vehicles. Specific crash test results should be sourced from regional safety organizations (e.g., Euro NCAP). Active Features Active Features: Anti-lock Braking System (ABS) available on some trims, Electronic Brakeforce Distribution (EBD) on some trims. Passive Features Passive Features: Driver and front passenger airbags standard, side airbags and curtain airbags available on higher trims or optional. Seatbelt pre-tensioners and load limiters. 💡 Technology Features Infotainment Infotainment: Base models typically featured a basic AM/FM radio with CD player. Higher trims may have offered upgraded audio systems, potentially with auxiliary inputs. Aftermarket head unit installations are common. Driver Assistance Driver Assistance: Limited driver assistance features available on models from this era. ABS and EBD were the primary electronic safety aids. No advanced systems like adaptive cruise control or lane keeping assist. Connectivity Connectivity: Basic connectivity typically limited to audio playback from CDs or radio. Bluetooth and USB connectivity were not standard and would require aftermarket integration. Lighting Lighting: Halogen headlights, standard bulb types for taillights and indicators. Fog lights available on some trims. 🔧 Maintenance Service Intervals Service Intervals: Refer to the manual for specific intervals for oil changes (e.g., 5,000-10,000 km or 6-12 months), filter changes, coolant flush, brake fluid replacement, spark plug replacement, and timing...
Second Generation (MH21S/MH22S based variants, domestic Japan market; RG415 refers to export designations)
👋 Introduction
Market Position
Market Position:
The Suzuki Ignis RG415 was positioned as a compact, versatile vehicle often marketed as a city car or a small crossover, offering a balance of practicality, fuel efficiency, and distinctive styling.
Competitive Analysis
Competitive Analysis:
Competed against other small hatchbacks and city cars such as the Daihatsu Sirion, Toyota Yaris, Honda Jazz/Fit, and similar subcompact vehicles from European and Asian manufacturers. Its emphasis on a slightly higher driving position and rugged styling set it apart from more conventional hatchbacks.
Key Features
Key Features:
Compact dimensions for urban maneuverability, distinctive styling, practical interior with foldable rear seats for cargo flexibility, available with either front-wheel drive or all-wheel drive (in some markets), efficient engine options.
📋 Manual Details
Coverage Areas
Coverage Areas:
Full vehicle repair and service
Page Count
Page Count:
1981
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine mechanical (including disassembly, assembly, inspection), Engine management (fuel injection, ignition), Cooling system, Lubrication system, Exhaust system, Intake system, Transmission (manual and automatic), Clutch, Drivetrain (front and rear axles, drive shafts), Suspension (front and rear), Steering system, Braking system (including ABS), Fuel system, Electrical system (wiring diagrams, components), Body and chassis, Interior components, Climate control, Safety systems (airbags, seatbelts), Diagnostics and troubleshooting, Maintenance and lubrication, Specifications and data
Procedures Included
Procedures Included:
Removal and installation, Disassembly and assembly, Inspection and testing, Adjustment and calibration, Troubleshooting guides, Diagnostic procedures, Maintenance schedules, Fluid replacement procedures, Torque specifications, Wiring diagram interpretation, Special tool usage
Technical Depth
Technical Depth:
Comprehensive 'bumper-to-bumper' coverage, suitable for professional mechanics and experienced DIY enthusiasts. Includes detailed explanations, pictorial diagrams, exploded views, and specific service data.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable, high resolution for clear reproduction of text and diagrams
Binding Type
Binding Type:
Digital (Instant Download)
Paper Type
Paper Type:
N/A (Digital)
Compatibility
Compatibility:
Windows, Mac, Linux OS (requires Adobe Reader)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
M15A (1.5L DOHC 16-valve Inline-4)
Engine Displacement
Engine Displacement:
1493 cc
Performance
Horsepower:
Approximately 98-100 PS (72-74 kW; 97-99 hp) at 6000 rpm (varies slightly by market and tune)
Torque:
Approximately 130-133 Nm (96-98 lb-ft) at 4000 rpm (varies slightly by market and tune)
Fuel System
Fuel System:
Electronic Multi-Point Fuel Injection (MPI)
Engine Code Details
Engine Code Details:
M15A: Aluminum block and head, DOHC with variable valve timing (VVT) on some variants.
Emission Control
Emission Control:
Catalytic converter, OBD-II compliance
Cooling System
Cooling System:
Pressurized coolant system with thermostat-controlled fan
🔧 Transmission
Standard
Standard:
5-speed Manual Transmission
Optional
Optional:
4-speed Automatic Transmission
Features
Features:
Available with front-wheel drive (FWD) or viscous coupling all-wheel drive (AWD) on select models.
Transmission Fluid Type
Transmission Fluid Type:
Manual: API GL-4, SAE 75W-90; Automatic: ATF DEXRON-II or equivalent (refer to manual for exact specification)
📐 Dimensions
Exterior
Length:
Approx. 3620-3755 mm (varies by market/trim)
Width:
Approx. 1600-1680 mm (varies by market/trim)
Height:
Approx. 1550-1605 mm (varies by market/trim)
Wheelbase
Wheelbase:
Approx. 2360-2380 mm (varies by market/trim)
Weights
Curb Weight:
Approx. 970-1100 kg (varies by drivetrain and trim)
Cargo
Cargo Volume:
Flexible due to foldable rear seats, typically around 230-250 liters with rear seats up, expanding significantly when folded.
🛡️ Safety Features
Ratings
Ratings:
Variable based on market and specific equipment. Early models may have fewer advanced safety features than later vehicles. Specific crash test results should be sourced from regional safety organizations (e.g., Euro NCAP).
Active Features
Active Features:
Anti-lock Braking System (ABS) available on some trims, Electronic Brakeforce Distribution (EBD) on some trims.
Passive Features
Passive Features:
Driver and front passenger airbags standard, side airbags and curtain airbags available on higher trims or optional. Seatbelt pre-tensioners and load limiters.
💡 Technology Features
Infotainment
Infotainment:
Base models typically featured a basic AM/FM radio with CD player. Higher trims may have offered upgraded audio systems, potentially with auxiliary inputs. Aftermarket head unit installations are common.
Driver Assistance
Driver Assistance:
Limited driver assistance features available on models from this era. ABS and EBD were the primary electronic safety aids. No advanced systems like adaptive cruise control or lane keeping assist.
Connectivity
Connectivity:
Basic connectivity typically limited to audio playback from CDs or radio. Bluetooth and USB connectivity were not standard and would require aftermarket integration.
Lighting
Lighting:
Halogen headlights, standard bulb types for taillights and indicators. Fog lights available on some trims.
🔧 Maintenance
Service Intervals
Service Intervals:
Refer to the manual for specific intervals for oil changes (e.g., 5,000-10,000 km or 6-12 months), filter changes, coolant flush, brake fluid replacement, spark plug replacement, and timing belt/chain inspection (M15A typically uses a timing chain, which is designed for longevity but requires inspection).
Fluid Specifications
Engine Oil Specification:
API SJ/SL or ILSAC GF-3/GF-4, Viscosity SAE 0W-20, 5W-30, or 10W-30 (check manual for climate/specific recommendations).
Coolant Specification:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Suzuki Long Life Coolant (SLLC) or equivalent. Capacity: Approx. 5.5 - 6.0 Liters.
Brake Fluid Specification:
DOT 3 or DOT 4
Power Steering Fluid Specification:
See manual, typically ATF or specific power steering fluid
Known Issues
Known Issues:
Minor electrical gremlins, potential wear on suspension components (bushings, ball joints) due to age, occasional issues with automatic transmission solenoids, exhaust system corrosion, water ingress into cabin on some older units. Refer to manual for detailed troubleshooting.
Spark Plugs
Spark Plugs:
NGK or Denso Iridium plugs often recommended for the M15A engine. Refer to manual for exact part numbers and gap settings (e.g., Suzuki Part No. 09482-00503, Denso VXU22 or NGK LFR6AIX-11).
Timing Chain Details
Timing Chain Details:
The M15A engine features a timing chain, which generally eliminates the need for periodic replacement unless specific issues like stretching or tensioner problems arise. Inspection is recommended as part of major services.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Suzuki has a long history of producing small, reliable, and fuel-efficient vehicles, often with a focus on practicality and affordability. This heritage is evident in the Ignis's design and engineering.
Model Evolution
Model Evolution:
The Suzuki Ignis (RG415) represents the second generation of the Ignis model. It evolved from the first generation with updated styling, improved interior design, and refined mechanicals, including the adoption of the more modern M15A engine.
Production
Production Years:
2003-2008 (for this specific generation/RG415 designation)
Manufacturing Locations
Manufacturing Locations:
Primarily manufactured in Japan, with some production possibly occurring in other Suzuki global facilities.
🏆 Awards & Recognition
Recognitions
Recognitions:
Specific awards vary by market and year. The Ignis often received positive mentions for its value, fuel efficiency, and practicality in the compact car segment.
Ratings
Ratings:
Consumer satisfaction ratings would have varied by region. Often praised for reliability in its segment, though some individual components may experience wear over time due to age.
Certifications
Certifications:
Compliant with emissions standards for the respective model years in its intended markets (e.g., Euro 4 in Europe, J-NCAP in Japan).
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