Jaguar X350-XJ 2003-2009 Workshop Service Manual for Repair
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🏷️ Basic Information Identification Make: Jaguar Model: XJ (X350/X358 generation) Model Variant: X350 Generation Generation Code: X350 Generation Years: 2003-2009 Codes Chassis Code: X350/X358 👋 Introduction Market Position Segment: Full-size Luxury Sedan Competitive Analysis Competitors: Mercedes-Benz S-Class, BMW 7 Series, Audi A8, Lexus LS, Cadillac DTS Key Features Design Philosophy: Elegant styling, comfortable ride, advanced technology for its era, aluminum construction for weight savings. Manual Advantage: Unparalleled depth and detail for a 6470-page manual, covering every aspect of repair and maintenance for the X350 generation. 📋 Manual Details Coverage Areas Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009 Page Count Total Pages: 6470 Manual Type Type: Workshop Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: All engine variants (AJ-V8 Gen III, AJ-V8 Gen IV, potentially diesel variants) Transmission: Automatic transmissions (e.g., ZF 6HP26) Chassis: Aluminum monocoque construction, suspension (air and coil spring variants), steering, braking system (including ABS, DSC) Electrical: Full electrical schematics, body control module (BCM), powertrain control module (PCM), infotainment, lighting, security systems Body: Body structure, exterior panels, interior trim, climate control, safety systems (airbags) Powertrain Control: Detailed information on the Powertrain Control Module (PCM), sensors, actuators, and emission control systems. Body Electrical: Comprehensive coverage of all body electrical systems, including lighting, power accessories, comfort features, and security systems. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Repair: Engine overhaul, transmission service, suspension component replacement, brake system repair, electrical component diagnosis and repair, bodywork repair Troubleshooting: Diagnostic procedures, fault code interpretation, symptom-based troubleshooting Installation: Component removal and installation, accessory fitting Adjustment: Engine adjustments, chassis alignments, system calibrations Diagnostics: In-depth diagnostic strategies, including reading and interpreting diagnostic trouble codes (DTCs) with specific Jaguar software information where applicable. Technical Depth Depth: Comprehensive: Covers everything from basic checks and fluid changes to complete engine and transmission rebuilds, including detailed diagnostic procedures and special tool references. Special Tools: References to specific Jaguar special service tools and their part numbers for various repair procedures. Tightening Torques: Detailed torque specifications for all critical fasteners and components. Wear Limits: Includes specifications for wear limits on various engine, brake, and suspension components. 📊 Manual Specifications File Format PDF Quality: High resolution, printable, searchable text (assuming OCR processed) Print Quality Printability: Yes, all 6470 pages are printable. Binding Type Binding Type: Digital (PDF) - No physical binding Paper Type Paper Type: N/A (Digital) Compatibility Operating Systems: Windows, Mac, Linux OS Requirements Software: Adobe Reader ⚙️ Engine Specifications Primary Engine Engine Options: 3.0L V8 (Naturally Aspirated), 4.2L V8 (Naturally Aspirated and Supercharged), 2.7L V6 Diesel (in some markets). Performance Horsepower Range: Approx. 240 hp (Diesel) to 400 hp (Supercharged V8) Torque Range: Approx. 369 lb-ft (4.2L V8) to 413 lb-ft (Supercharged 4.2L V8) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Management ECU Type: Jaguar Electronic Control Unit (ECU) / Powertrain Control Module (PCM) Construction Block Material: Aluminum 🔧 Transmission Standard Type: 6-speed automatic transmission (ZF 6HP26) Optional Optional Transmissions: N/A (primarily automatic) Features Transmission Modes: Jaguar Sequential Shift (JSS), Sport Mode Fluid Specifications Transmission Fluid: Mercon SP or ZF Lifeguardfluid 6 (Exact specification must be verified in manual) 📐 Dimensions Exterior Length: Approx. 5000-5095 mm (196.8-200.6 in) Width: Approx. 1855-1860 mm (73.0-73.2 in) Height: Approx. 1440-1450 mm (56.7-57.1 in) Weights Curb Weight: Approx. 1700-1900 kg (3748-4189 lbs) 🛡️ Safety Features Ratings Crash Test Ratings: While official ratings for this era are less standardized than today, the X350 was designed with advanced safety features for its time. Active Features Electronic Stability Control: Standard (Dynamic Stability Control - DSC) Anti-Lock Brakes: Standard (ABS) Traction Control: Standard (Traction-Torque Control - TTC) Passive Features Airbags: Front airbags, side airbags, curtain airbags (depending on trim and year) Seatbelts: Pre-tensioning seatbelts, load limiters Construction Body Structure: Advanced aluminum monocoque construction for rigidity and safety. 💡 Technology Features Infotainment Head Unit: Jaguar premium audio systems, optional touch-screen navigation system (based on Alpine or Harman Kardon). Driver Assistance Cruise Control: Adaptive Cruise Control (ACC) available on some models. Connectivity Bluetooth: Available for hands-free calling and audio streaming on later models or with optional upgrades. Comfort Features Climate Control: Multi-zone automatic climate control. Seats: Heated and ventilated front seats, power-adjustable seats with memory. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 miles or 12 months, whichever comes first (refer to manual for specific engine and oil type). Transmission Fluid Change: Recommended every 60,000-80,000 miles, though often considered 'lifetime' by manufacturers, it's critical for longevity. Air Filter Replacement: Every 20,000-30,000 miles or as needed based on operating conditions. Fluid Specifications Engine Oil Type: Fully Synthetic 5W-30 or 0W-30 (e.g., Castrol EDGE Professional OE 5W-30 or Jaguar-approved equivalent). Refer to manual for precise specification. Coolant Type: Jaguar Specific (e.g., Jaguar Premium Coolant Concentrate - Blue) diluted 50/50 with distilled water. Brake Fluid Type: DOT 3 or...
Component removal and installation, accessory fitting
Adjustment:
Engine adjustments, chassis alignments, system calibrations
Diagnostics:
In-depth diagnostic strategies, including reading and interpreting diagnostic trouble codes (DTCs) with specific Jaguar software information where applicable.
Technical Depth
Depth:
Comprehensive: Covers everything from basic checks and fluid changes to complete engine and transmission rebuilds, including detailed diagnostic procedures and special tool references.
Special Tools:
References to specific Jaguar special service tools and their part numbers for various repair procedures.
Tightening Torques:
Detailed torque specifications for all critical fasteners and components.
Wear Limits:
Includes specifications for wear limits on various engine, brake, and suspension components.
📊 Manual Specifications
File Format
PDF Quality:
High resolution, printable, searchable text (assuming OCR processed)
Print Quality
Printability:
Yes, all 6470 pages are printable.
Binding Type
Binding Type:
Digital (PDF) - No physical binding
Paper Type
Paper Type:
N/A (Digital)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Requirements
Software:
Adobe Reader
⚙️ Engine Specifications
Primary Engine
Engine Options:
3.0L V8 (Naturally Aspirated), 4.2L V8 (Naturally Aspirated and Supercharged), 2.7L V6 Diesel (in some markets).
Performance
Horsepower Range:
Approx. 240 hp (Diesel) to 400 hp (Supercharged V8)
Jaguar Electronic Control Unit (ECU) / Powertrain Control Module (PCM)
Construction
Block Material:
Aluminum
🔧 Transmission
Standard
Type:
6-speed automatic transmission (ZF 6HP26)
Optional
Optional Transmissions:
N/A (primarily automatic)
Features
Transmission Modes:
Jaguar Sequential Shift (JSS), Sport Mode
Fluid Specifications
Transmission Fluid:
Mercon SP or ZF Lifeguardfluid 6 (Exact specification must be verified in manual)
📐 Dimensions
Exterior
Length:
Approx. 5000-5095 mm (196.8-200.6 in)
Width:
Approx. 1855-1860 mm (73.0-73.2 in)
Height:
Approx. 1440-1450 mm (56.7-57.1 in)
Weights
Curb Weight:
Approx. 1700-1900 kg (3748-4189 lbs)
🛡️ Safety Features
Ratings
Crash Test Ratings:
While official ratings for this era are less standardized than today, the X350 was designed with advanced safety features for its time.
Active Features
Electronic Stability Control:
Standard (Dynamic Stability Control - DSC)
Anti-Lock Brakes:
Standard (ABS)
Traction Control:
Standard (Traction-Torque Control - TTC)
Passive Features
Airbags:
Front airbags, side airbags, curtain airbags (depending on trim and year)
Seatbelts:
Pre-tensioning seatbelts, load limiters
Construction
Body Structure:
Advanced aluminum monocoque construction for rigidity and safety.
💡 Technology Features
Infotainment
Head Unit:
Jaguar premium audio systems, optional touch-screen navigation system (based on Alpine or Harman Kardon).
Driver Assistance
Cruise Control:
Adaptive Cruise Control (ACC) available on some models.
Connectivity
Bluetooth:
Available for hands-free calling and audio streaming on later models or with optional upgrades.
Comfort Features
Climate Control:
Multi-zone automatic climate control.
Seats:
Heated and ventilated front seats, power-adjustable seats with memory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 miles or 12 months, whichever comes first (refer to manual for specific engine and oil type).
Transmission Fluid Change:
Recommended every 60,000-80,000 miles, though often considered 'lifetime' by manufacturers, it's critical for longevity.
Air Filter Replacement:
Every 20,000-30,000 miles or as needed based on operating conditions.
Fluid Specifications
Engine Oil Type:
Fully Synthetic 5W-30 or 0W-30 (e.g., Castrol EDGE Professional OE 5W-30 or Jaguar-approved equivalent). Refer to manual for precise specification.
Coolant Type:
Jaguar Specific (e.g., Jaguar Premium Coolant Concentrate - Blue) diluted 50/50 with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 (Refer to manual for specific recommendation)
Known Issues
Air Suspension:
Air springs can degrade over time, leading to leaks and sagging suspension. Compressor and valve blocks can also fail.
Aluminum Body:
Corrosion can occur at panel joints due to dissimilar metal contact if not properly maintained or repaired.
Electronics:
Various electronic modules can be prone to failure, requiring diagnostic expertise and specialized tools.
Cooling System:
Water pumps and coolant hoses can degrade, leading to leaks.
Timing Chain Wear:
VVT system and timing chain guides can wear on certain V8 engines, requiring timely inspection and replacement.
📚 Vehicle History
Brand Heritage
Heritage:
Jaguar is synonymous with luxury, performance, and elegant design, tracing its roots back to 1922.
Model Evolution
X300 To X350 Transition:
The X350 succeeded the X308, marking a significant technological leap with its all-aluminum body construction and redesigned interior and exterior.
Production
Manufacturing Locations:
Castle Bromwich, Birmingham, United Kingdom
Production Years:
2003-2009 (for the X350 generation)
Updates
Mid-Cycle Refresh:
The X350 received updates, notably the X358 model (introduced around 2007/2008) with revised styling (e.g., the distinctive grille) and improved features.
🏆 Awards & Recognition
Recognitions
Industry Awards:
The X350 generation was generally well-received for its blend of luxury, ride comfort, and styling, competing strongly in its segment. Specific awards are best researched by individual year/model.
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