Jaguar XJR 2003-2009 Workshop Service Manual for Repair
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🏷️ Basic Information Identification Make: Jaguar Model: XJR Model Generation: X350/X358 Model Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009 Codes Chassis Code: X350 (2003-2007), X358 (2007-2009) 👋 Introduction Market Position Segment: Luxury Sport Sedan Target Audience: Owners seeking detailed repair and maintenance information, professional mechanics, DIY enthusiasts Competitive Analysis Competitors Of Vehicle: BMW 7 Series, Mercedes-Benz S-Class, Audi A8, Lexus LS Key Features Manual Strength: Comprehensive, step-by-step procedures with detailed illustrations and specifications Manual Benefit: Enables accurate and efficient repair, maintenance, and troubleshooting, reducing reliance on expensive dealership services Instruction Clarity: Simple explanations designed for both novice and experienced technicians 📋 Manual Details Coverage Areas Primary Coverage: Repair and Maintenance Secondary Coverage: Diagnostics, Troubleshooting, Adjustments, Removal/Installation, Specifications Page Count Total Pages: 6470 Manual Type Type: Workshop Service Manual Language Language: English Format Digital Format: PDF (Portable Document Format) Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Powertrain: Engine (4.0L V8 Supercharged, 4.2L V8 Supercharged), Transmission (6-speed automatic ZF 6HP26), Driveline, Exhaust System Chassis: Suspension (Adaptive Damping, Air Suspension), Steering (Power Rack and Pinion), Brakes (ABS, DSC, Electronic Parking Brake), Wheels and Tires Electrical: Body Control Module (BCM), Powertrain Control Module (PCM), Lighting (Headlights, Taillights, Interior), HVAC Electrical, Audio/Infotainment Electrical, Instrument Cluster, Power Accessories (Windows, Locks, Mirrors, Seats) Body And Interior: Body Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Seating Systems, Airbag System, Climate Control System (HVAC), Fuel System Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes (Engine Oil, Transmission Fluid, Coolant, Brake Fluid), Filter Replacements (Oil, Air, Cabin, Fuel), Spark Plug Replacement, Belt Inspection/Replacement Repair And Diagnostics: Engine Mechanical Repair, Transmission Overhaul, Brake System Repair, Suspension Component Replacement, Steering System Repair, Electrical Component Diagnosis and Replacement, HVAC System Repair, Bodywork Repair Disassembly Assembly: Complete component disassembly and reassembly procedures with detailed steps Troubleshooting: Systematic troubleshooting guides for common and complex issues Adjustments: Alignment, Clutch adjustment (if applicable), Brake adjustments, Idle speed adjustments Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds, detailed electrical schematics) Diagrams Illustrations: Extensive use of pictorial diagrams, exploded views, drawings, and photos Special Tools: Reference to and illustration of required special service tools (SST) Specifications: Detailed torque specifications, wear limits, fluid capacities, electrical values, and diagnostic parameters 📊 Manual Specifications File Format Quality: High-resolution PDF, ensuring clarity of text and images Searchability: Likely text-searchable PDF for easy navigation Print Quality Printability: Yes, all pages are printable Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Equivalent: N/A (Digital Download) Compatibility Operating Systems: Windows, Mac, Linux OS Required Software: Adobe Reader or compatible PDF viewer Completeness Completeness Claim: 100% Complete and Intact, no missing/corrupt pages/sections ⚙️ Engine Specifications Primary Engine Engine Code And Type: AJ-V8 SC (4.0L V8 Supercharged, 2003-2005), AJ-V8 SC (4.2L V8 Supercharged, 2006-2009) Performance Horsepower 4.0L: Approx. 370-390 hp (varies slightly by year/tune) Torque 4.0L: Approx. 399-408 lb-ft (varies slightly by year/tune) Horsepower 4.2L: Approx. 390-400 hp (varies slightly by year/tune) Torque 4.2L: Approx. 407-413 lb-ft (varies slightly by year/tune) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) with Supercharger Fuel Type: Premium Unleaded Gasoline (91+ Octane Recommended) Engine Components Cooling System: Pressurized, multi-temperature coolant system with electric fan Ignition System: Coil-on-plug (COP) ignition system 🔧 Transmission Standard Type: 6-Speed Automatic (ZF 6HP26) Optional Availability: N/A (Standard on XJR models) Features Shifting Modes: Sport and Winter modes Fluid Specifications Transmission Fluid Type: Jaguar JLM20242 or equivalent ATF (e.g., ZF Lifeguard Fluid 6) Transmission Fluid Capacity: Approx. 8.0 - 9.5 liters (depending on drain and refill vs. torque converter drain) 📐 Dimensions Exterior Wheelbase: Approximately 3030 mm (119.3 inches) Length: Approximately 5000-5080 mm (196.9-200 inches) Width: Approximately 1820-1860 mm (71.7-73.2 inches) Height: Approximately 1450-1470 mm (57.1-57.9 inches) Weights Curb Weight: Approx. 1850-1950 kg (4078-4300 lbs) Gross Vehicle Weight Rating: Refer to vehicle placard or manual specific to VIN 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for similar models of the era, specific XJR data may vary) IIHS Side Impact: Good (for similar models of the era, specific XJR data may vary) Active Features ABS: Yes, Anti-lock Braking System Dsc: Yes, Dynamic Stability Control Traction Control: Yes Brake Assist: Yes, Electronic Brake Force Distribution (EBD) Passive Features Airbags: Frontal airbags, Side curtain airbags, Front side airbags Seatbelts: 3-point seatbelts with pretensioners Child Seat Anchors: ISOFIX/LATCH compatible (check specific vehicle for anchor locations) 💡 Technology Features Infotainment Navigation System: Touchscreen navigation system (DVD-based for earlier models, potentially HDD for later) Audio System: Premium sound systems available (e.g., Alpine, Harman Kardon) with CD changer and optional Satellite Radio. Driver Assistance Parking Assist: Rear parking sensors Adaptive Cruise Control: Optional Adaptive Cruise Control (ACC) available on some models. Connectivity Phone Integration: Bluetooth connectivity for hands-free calling (availability and functionality may vary by year and specific system). Convenience Keyless Entry Start: Keyless entry and push-button start (Smart Key system) available on many...
Jaguar Premium Coolant (phosphate and silicate-free) or equivalent meeting Jaguar WSS-M97B44-D
Known Issues
Air Suspension:
Failure of air springs, compressor, or valve blocks, leading to sagging suspension. Early models prone to early failure.
Aluminum Corrosion:
Potential for corrosion on the aluminum body structure, especially in areas exposed to road salt and moisture.
Timing Chain Tensioners:
Early AJ-V8 engines (pre-2002, but worth noting for potential impact on early 2003 models) had issues with plastic timing chain tensioners. Later versions improved, but inspection may be prudent.
Water Pump:
The water pump is integrated into the supercharger assembly on some models, making replacement more complex and costly. Early failures can occur.
Supercharger Couplings:
The rubber couplings in the supercharger drive system can degrade over time, leading to vibration or noise.
HVAC System:
Blend door actuator failures, blower motor issues, or refrigerant leaks can affect climate control performance.
📚 Vehicle History
Brand Heritage
Jaguar Legacy:
Jaguar has a long history of producing luxurious and performance-oriented grand tourers and sedans.
Model Evolution
X308 To X350 Transition:
The X350 generation marked a significant shift with its advanced aluminum monocoque construction, offering improved rigidity and reduced weight compared to its predecessor (X308).
X350 To X358 Facelift:
The X358 (2007-2009) received a facelift with revised front-end styling (including the grille from the XK range), updated interior details, and minor mechanical refinements.
Production
Manufacturing Plant:
Coventry, England, UK
Production Years:
X350: 2003-2007, X358: 2007-2009
🏆 Awards & Recognition
Recognitions
Historical Brand Awards:
Jaguar has historically been recognized for its luxury, design, and performance.
Ratings
Consumer Reports Historical:
Consumer Reports ratings for Jaguar vehicles of this era often reflected mixed reliability, with some aspects scoring well and others needing attention (specific model year ratings vary).
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