Alfa Romeo GT 3.2 V6 2003-2010 Service Repair Manual
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🏷️ Basic Information Identification Make: Alfa Romeo Model: GT Engine Variant: 3.2 V6 Production Years Covered: 2003-2010 Codes Engine Code: 322.05 (likely Busso V6 variant) 👋 Introduction Market Position Segment: Compact Executive Coupe / Sporty GT Competitive Analysis Competitors: BMW 3 Series Coupe, Audi A4 Coupe, Mercedes-Benz CLK, Peugeot RCZ (later model), Volkswagen Scirocco (later model) Key Features Design Philosophy: Combines Italian styling flair with a potent naturally aspirated V6 engine and a focus on driving dynamics. Target Audience: Enthusiasts seeking a stylish, performance-oriented coupe with a distinctive character. Manual Value Proposition Benefit To Buyer: Provides comprehensive factory-level repair and maintenance information, enabling cost savings and empowering owners for self-service. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Troubleshooting Specific Systems: Engine mechanical, Fuel system, Throttle body, Cooling system, Lubrication system, Chassis, Electrical system, Emission control systems, Wiring diagrams Page Count Estimated Page Count: Extensive, likely exceeding 1500 pages (typical for a complete factory service manual) Manual Type Type: Factory Service Repair Manual (Workshop Manual) Language Language: English (implied by product description) Format File Format: .ISO / .EXE (Disc Image File) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly and reassembly of the 3.2 V6 engine, including cylinder heads, crankshaft, pistons, connecting rods, timing components, valve train. Fuel System: Fuel injection system diagnostics and repair, fuel pump, injectors, fuel pressure regulator, fuel filter replacement. Throttle Body: Electronic throttle body operation, diagnostics, cleaning, and replacement procedures. Cooling System: Radiator, water pump, thermostat, cooling fans, coolant types and specifications, bleeding procedures. Lubrication System: Oil pump, oil pan, oil filter, oil types and specifications, lubrication points. Chassis: Suspension (front and rear), steering system, braking system (including ABS), wheel alignment specifications. Electrical System: Battery, charging system, starter motor, ignition system, lighting, sensors, actuators, body control modules. Emission Control: Catalytic converter, oxygen sensors, EVAP system, emissions testing procedures. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement. Repair: Detailed step-by-step repair procedures for all major components and systems. Troubleshooting: Diagnostic procedures for common and uncommon faults, fault code interpretation, symptom-based troubleshooting. Disassembly Reassembly: Complete step-by-step instructions for the disassembly and reassembly of the entire vehicle. Technical Depth Depth: Comprehensive (from basic DIY to advanced mechanical and electrical diagnosis) 📊 Manual Specifications File Format Primary Format: .ISO Secondary Format: .EXE Print Quality Printability: Printable without restriction Binding Type Digital Binding: Digital download (no physical binding) Paper Type Digital Paper Type: N/A (Digital Format) Software Requirements Iso Mounting Software: DAEMON Tools, MagicISO, or similar virtual drive software ⚙️ Engine Specifications Primary Engine Engine Name: 3.2 V6 24V Engine Type: Naturally Aspirated, V-configuration Displacement: 3179 cc (3.2 Liters) Performance Horsepower Peak: 240 PS (237 bhp / 177 kW) @ 6200 rpm (approximate for the Busso V6) Torque Peak: 289 Nm (213 lb-ft) @ 4800 rpm (approximate for the Busso V6) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Recommended Fuel: Unleaded 95 RON (or higher) Engine Construction Block Material: Aluminum Alloy Cylinder Head Material: Aluminum Alloy Bore X Stroke: 93.0 mm x 78.0 mm (approximate) Compression Ratio: 10.0:1 (approximate) Valve Train: DOHC (Dual Overhead Camshafts), 4 valves per cylinder Timing Drive: Timing Belt (requiring regular replacement) 🔧 Transmission Standard Type: 6-speed Manual Optional Type: None specified for the 3.2 V6 model Features Drive Type: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Length: 4288 mm (approximate) Width: 1762 mm (approximate) Height: 1350 mm (approximate) Wheelbase: 2600 mm (approximate) Weights Curb Weight: 1470 kg (approximate) 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (for the Alfa GT range, specific 3.2 V6 rating may vary) Active Features ABS: Standard Esp: Standard (likely VDC - Vehicle Dynamic Control) Brake Assist: Likely included with ESP Passive Features Airbags: Front, Side, Curtain Airbags (depending on trim) Seatbelts: Pre-tensioning Seatbelts 💡 Technology Features Infotainment Head Unit: Factory fitted audio system with CD player, potentially optional Bose sound system. Climate Control: Manual or Automatic Climate Control Driver Assistance Cruise Control: Available Parking Sensors: Available as an option Connectivity Bluetooth: Likely an aftermarket or later option, not standard on early models. 🔧 Maintenance Service Intervals Oil Change Interval: 15,000 km or 1 year, whichever comes first (typical for this era, check manual for exact) Timing Belt Replacement: 60,000 km or 5 years (critical for the Busso V6, early replacement recommended) Spark Plug Replacement: 60,000 km (for the 3.2 V6) Fluid Specifications Engine Oil: Selena WR-FE 5W-40 or equivalent (refer to manual for exact OE specification, e.g., Selenia K.P.E. 5W-40) Coolant: Paraflu UP (Antifreeze/Coolant concentrate, blue color, ethylene glycol based) Brake Fluid: DOT 4 Transmission Fluid: API GL-4 SAE 75W-85 (Manual Transmission Gear Oil) Known Issues Engine Reliability: Busso V6 is renowned for its sound and performance but requires diligent maintenance. Timing belt replacement is crucial. Potential for...
Extensive, likely exceeding 1500 pages (typical for a complete factory service manual)
Manual Type
Type:
Factory Service Repair Manual (Workshop Manual)
Language
Language:
English (implied by product description)
Format
File Format:
.ISO / .EXE (Disc Image File)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly and reassembly of the 3.2 V6 engine, including cylinder heads, crankshaft, pistons, connecting rods, timing components, valve train.
Fuel System:
Fuel injection system diagnostics and repair, fuel pump, injectors, fuel pressure regulator, fuel filter replacement.
Throttle Body:
Electronic throttle body operation, diagnostics, cleaning, and replacement procedures.
Cooling System:
Radiator, water pump, thermostat, cooling fans, coolant types and specifications, bleeding procedures.
Detailed step-by-step repair procedures for all major components and systems.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, fault code interpretation, symptom-based troubleshooting.
Disassembly Reassembly:
Complete step-by-step instructions for the disassembly and reassembly of the entire vehicle.
Technical Depth
Depth:
Comprehensive (from basic DIY to advanced mechanical and electrical diagnosis)
📊 Manual Specifications
File Format
Primary Format:
.ISO
Secondary Format:
.EXE
Print Quality
Printability:
Printable without restriction
Binding Type
Digital Binding:
Digital download (no physical binding)
Paper Type
Digital Paper Type:
N/A (Digital Format)
Software Requirements
Iso Mounting Software:
DAEMON Tools, MagicISO, or similar virtual drive software
⚙️ Engine Specifications
Primary Engine
Engine Name:
3.2 V6 24V
Engine Type:
Naturally Aspirated, V-configuration
Displacement:
3179 cc (3.2 Liters)
Performance
Horsepower Peak:
240 PS (237 bhp / 177 kW) @ 6200 rpm (approximate for the Busso V6)
Torque Peak:
289 Nm (213 lb-ft) @ 4800 rpm (approximate for the Busso V6)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Recommended Fuel:
Unleaded 95 RON (or higher)
Engine Construction
Block Material:
Aluminum Alloy
Cylinder Head Material:
Aluminum Alloy
Bore X Stroke:
93.0 mm x 78.0 mm (approximate)
Compression Ratio:
10.0:1 (approximate)
Valve Train:
DOHC (Dual Overhead Camshafts), 4 valves per cylinder
Timing Drive:
Timing Belt (requiring regular replacement)
🔧 Transmission
Standard
Type:
6-speed Manual
Optional
Type:
None specified for the 3.2 V6 model
Features
Drive Type:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Length:
4288 mm (approximate)
Width:
1762 mm (approximate)
Height:
1350 mm (approximate)
Wheelbase:
2600 mm (approximate)
Weights
Curb Weight:
1470 kg (approximate)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for the Alfa GT range, specific 3.2 V6 rating may vary)
Active Features
ABS:
Standard
Esp:
Standard (likely VDC - Vehicle Dynamic Control)
Brake Assist:
Likely included with ESP
Passive Features
Airbags:
Front, Side, Curtain Airbags (depending on trim)
Seatbelts:
Pre-tensioning Seatbelts
💡 Technology Features
Infotainment
Head Unit:
Factory fitted audio system with CD player, potentially optional Bose sound system.
Climate Control:
Manual or Automatic Climate Control
Driver Assistance
Cruise Control:
Available
Parking Sensors:
Available as an option
Connectivity
Bluetooth:
Likely an aftermarket or later option, not standard on early models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
15,000 km or 1 year, whichever comes first (typical for this era, check manual for exact)
Timing Belt Replacement:
60,000 km or 5 years (critical for the Busso V6, early replacement recommended)
Spark Plug Replacement:
60,000 km (for the 3.2 V6)
Fluid Specifications
Engine Oil:
Selena WR-FE 5W-40 or equivalent (refer to manual for exact OE specification, e.g., Selenia K.P.E. 5W-40)
Coolant:
Paraflu UP (Antifreeze/Coolant concentrate, blue color, ethylene glycol based)
Brake Fluid:
DOT 4
Transmission Fluid:
API GL-4 SAE 75W-85 (Manual Transmission Gear Oil)
Known Issues
Engine Reliability:
Busso V6 is renowned for its sound and performance but requires diligent maintenance. Timing belt replacement is crucial. Potential for oil leaks from seals and gaskets.
Suspension:
Front wishbone bushes and ball joints can wear over time, affecting handling.
Electrical:
Minor electrical gremlins can occur, common in older Italian cars. Check connections and grounds.
Common Repairs
Major Repairs:
Timing belt service, clutch replacement, suspension component renewal.
📚 Vehicle History
Brand Heritage
Brand Focus:
Italian automotive manufacturer with a long history of sporty and stylish vehicles, known for their 'Alfismo' culture.
Model Evolution
Platform Basis:
Based on the Fiat Premium platform, shared with the Alfa Romeo 156 and 147.
Design Inspiration:
Designed by Bertone, featuring a distinctive coupé silhouette and a bold front-end design. Successor to the Alfa Romeo GTV.
Production
Manufacturing Location:
Pomigliano d'Arco, Italy
Production Period:
2003-2010
🏆 Awards & Recognition
Recognitions
Engine Award:
The Alfa Romeo Busso V6 engine has been widely praised for its sound and performance, often featuring on 'best engines' lists.
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