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Daewoo Matiz 2003-2010 All Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Matiz Years Covered: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Platform Generation: M150 ( facelifted version) Codes Vin Code Location: Typically on driver's side dashboard near windshield, or door jamb sticker. 👋 Introduction Market Position Segment: City Car / Kei Car (in some markets). Target Audience: Budget-conscious consumers, first-time car buyers, urban commuters seeking fuel efficiency and maneuverability. Competitive Analysis Key Competitors: Hyundai Getz, Kia Picanto, Suzuki Alto, Fiat Seicento/500, Peugeot 107/106, Citroën C1, Toyota Aygo, Ford Ka. Key Features Selling Points: Compact dimensions, fuel efficiency, affordability, surprisingly spacious interior for its size, maneuverability in urban environments. Design Philosophy: Designed by Giorgetto Giugiaro, emphasizing a compact and friendly appearance. 📋 Manual Details Coverage Areas Geographic Coverage: Global (primarily targets markets where Daewoo/Chevrolet Matiz was sold, including Europe, Asia, and some Latin American markets). Page Count Estimated Pages: 800-1200 (typical for a comprehensive service manual covering multiple model years and engine options). Manual Type Type: Full Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine overhaul, cylinder head, block, pistons, crankshaft, camshaft, timing, valve train. Engine Management: Fuel injection system (MPI), ignition system, emission control systems (catalytic converter, EGR if applicable), sensors, ECU diagnostics. Transmission Manual: Clutch, gearbox overhaul, gear selection, bearings, seals. Transmission Automatic: Torque converter, valve body, planetary gear sets, hydraulic control, cooler system (if applicable for specific variants). Brakes: Hydraulic system, front/rear disc/drum brakes, ABS (if equipped), parking brake, bleeding procedures. Suspension: Front MacPherson struts, rear torsion beam suspension, shock absorbers, springs, control arms, ball joints, bushings. Steering: Power steering system (hydraulic or electric, depending on spec), steering rack, tie rods, steering column. Electrical System: 12V battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), fuses, relays, wiring diagrams. Body And Chassis: Body panel removal/installation, doors, windows, locks, interior trim, chassis components, rust prevention. HVAC: Air conditioning system, heating, ventilation, blower motor, controls, refrigerant system servicing. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant checks, brake fluid checks. Troubleshooting: Diagnostic procedures for common and uncommon issues across all systems, including symptom-based troubleshooting guides. Repair Procedures: Step-by-step instructions for component removal, installation, and repair for virtually all vehicle systems. Diagnostics: OBD-II (On-Board Diagnostics) interpretation, fault code lookup, sensor testing, wiring continuity checks. Specifications And Tolerances: Torque specifications for fasteners, engine clearances, suspension alignment parameters. Technical Depth Depth: Comprehensive, covering basic to advanced repair and diagnostic procedures, suitable for both DIY enthusiasts and professional mechanics. Diagnostic Tools: Guidance on using standard automotive tools and diagnostic equipment (multimeter, scan tool). Rebuilding: Detailed instructions for engine and transmission rebuilding procedures. 📊 Manual Specifications File Format Format: PDF Searchability: Text-searchable (allows finding specific topics quickly). Print Quality: High-resolution scans suitable for printing individual pages or the entire manual. Binding Type Binding: N/A (Digital PDF download) Paper Type Paper Type: N/A (Digital PDF download) ⚙️ Engine Specifications Primary Engine Engine Code: F8CV (3-cylinder), F10D (4-cylinder). Engine Type: Inline 3-cylinder or 4-cylinder, DOHC, 12 valves. Displacement: 796 cc (F8CV), 995 cc (F10D). Performance Horsepower F8Cv: Approx. 52 PS (38 kW; 51 hp) at 6000 rpm. Torque F8Cv: Approx. 72 Nm (53 lb-ft) at 4600 rpm. Horsepower F10D: Approx. 57 PS (42 kW; 56 hp) at 6000 rpm (early models), later up to 61 PS (45 kW; 60 hp). Torque F10D: Approx. 85 Nm (63 lb-ft) at 4600 rpm (early models), later up to 91 Nm (67 lb-ft). Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI). Fuel Type: Unleaded Gasoline (Petrol). Emission Standard: Euro III or equivalent (depending on market). 🔧 Transmission Standard Type: 5-speed Manual Transmission. Optional Type: 3-speed Automatic Transmission (less common). Features Clutch Type: Dry, single-plate diaphragm spring. Automatic Transmission Features: Torque converter with lock-up, electronic control (in later models). 📐 Dimensions Exterior Length: Approx. 3495 mm (137.6 in). Width: Approx. 1495 mm (58.9 in). Height: Approx. 1500 mm (59.1 in). Wheelbase: Approx. 2340 mm (92.1 in). Interior Seating Capacity: 4-5 occupants. Cargo Trunk Volume Rear Seats Up: Approx. 155 liters (5.5 cu ft). Trunk Volume Rear Seats Down: Approx. 645 liters (22.8 cu ft). Weights Curb Weight F8Cv: Approx. 760-800 kg (1675-1764 lbs). Curb Weight F10D: Approx. 810-850 kg (1786-1874 lbs). Gross Vehicle Weight Rating: Typically around 1200-1300 kg. 🛡️ Safety Features Ratings Euro Ncap Rating: 3 Stars (for original Matiz model, later variants may vary; facelifted M150 generally retained similar safety structure). Active Features ABS: Optional on most models, standard on higher trims or later iterations. Ebs: Electronic Brake-force Distribution (often paired with ABS). Passive Features Airbags: Driver and passenger airbags (standard on most models within the 2003-2010 range, check specific trim). Seatbelts: Three-point seatbelts with pretensioners (front), three-point (rear). Body Structure: Integrated safety cage with crumple zones designed for urban impact absorption....
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Daewoo Matiz 2003-2010 All Service Repair ManualDaewoo Matiz 2003-2010 All Service Repair ManualDaewoo Matiz 2003-2010 All Service Repair ManualDaewoo Matiz 2003-2010 All Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Matiz
Years Covered:
2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010
Platform Generation:
M150 ( facelifted version)
Codes
Vin Code Location:
Typically on driver's side dashboard near windshield, or door jamb sticker.
👋 Introduction
Market Position
Segment:
City Car / Kei Car (in some markets).
Target Audience:
Budget-conscious consumers, first-time car buyers, urban commuters seeking fuel efficiency and maneuverability.
Competitive Analysis
Key Competitors:
Hyundai Getz, Kia Picanto, Suzuki Alto, Fiat Seicento/500, Peugeot 107/106, Citroën C1, Toyota Aygo, Ford Ka.
Key Features
Selling Points:
Compact dimensions, fuel efficiency, affordability, surprisingly spacious interior for its size, maneuverability in urban environments.
Design Philosophy:
Designed by Giorgetto Giugiaro, emphasizing a compact and friendly appearance.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (primarily targets markets where Daewoo/Chevrolet Matiz was sold, including Europe, Asia, and some Latin American markets).
Page Count
Estimated Pages:
800-1200 (typical for a comprehensive service manual covering multiple model years and engine options).
Manual Type
Type:
Full Service and Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block, pistons, crankshaft, camshaft, timing, valve train.
Engine Management:
Fuel injection system (MPI), ignition system, emission control systems (catalytic converter, EGR if applicable), sensors, ECU diagnostics.
Transmission Manual:
Clutch, gearbox overhaul, gear selection, bearings, seals.
Transmission Automatic:
Torque converter, valve body, planetary gear sets, hydraulic control, cooler system (if applicable for specific variants).
Brakes:
Hydraulic system, front/rear disc/drum brakes, ABS (if equipped), parking brake, bleeding procedures.
Suspension:
Front MacPherson struts, rear torsion beam suspension, shock absorbers, springs, control arms, ball joints, bushings.
Steering:
Power steering system (hydraulic or electric, depending on spec), steering rack, tie rods, steering column.
Electrical System:
12V battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), fuses, relays, wiring diagrams.
Body And Chassis:
Body panel removal/installation, doors, windows, locks, interior trim, chassis components, rust prevention.
HVAC:
Air conditioning system, heating, ventilation, blower motor, controls, refrigerant system servicing.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air, fuel), spark plug replacement, coolant checks, brake fluid checks.
Troubleshooting:
Diagnostic procedures for common and uncommon issues across all systems, including symptom-based troubleshooting guides.
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair for virtually all vehicle systems.
Diagnostics:
OBD-II (On-Board Diagnostics) interpretation, fault code lookup, sensor testing, wiring continuity checks.
Specifications And Tolerances:
Torque specifications for fasteners, engine clearances, suspension alignment parameters.
Technical Depth
Depth:
Comprehensive, covering basic to advanced repair and diagnostic procedures, suitable for both DIY enthusiasts and professional mechanics.
Diagnostic Tools:
Guidance on using standard automotive tools and diagnostic equipment (multimeter, scan tool).
Rebuilding:
Detailed instructions for engine and transmission rebuilding procedures.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Text-searchable (allows finding specific topics quickly).
Print Quality:
High-resolution scans suitable for printing individual pages or the entire manual.
Binding Type
Binding:
N/A (Digital PDF download)
Paper Type
Paper Type:
N/A (Digital PDF download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
F8CV (3-cylinder), F10D (4-cylinder).
Engine Type:
Inline 3-cylinder or 4-cylinder, DOHC, 12 valves.
Displacement:
796 cc (F8CV), 995 cc (F10D).
Performance
Horsepower F8Cv:
Approx. 52 PS (38 kW; 51 hp) at 6000 rpm.
Torque F8Cv:
Approx. 72 Nm (53 lb-ft) at 4600 rpm.
Horsepower F10D:
Approx. 57 PS (42 kW; 56 hp) at 6000 rpm (early models), later up to 61 PS (45 kW; 60 hp).
Torque F10D:
Approx. 85 Nm (63 lb-ft) at 4600 rpm (early models), later up to 91 Nm (67 lb-ft).
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI).
Fuel Type:
Unleaded Gasoline (Petrol).
Emission Standard:
Euro III or equivalent (depending on market).
🔧 Transmission
Standard
Type:
5-speed Manual Transmission.
Optional
Type:
3-speed Automatic Transmission (less common).
Features
Clutch Type:
Dry, single-plate diaphragm spring.
Automatic Transmission Features:
Torque converter with lock-up, electronic control (in later models).
📐 Dimensions
Exterior
Length:
Approx. 3495 mm (137.6 in).
Width:
Approx. 1495 mm (58.9 in).
Height:
Approx. 1500 mm (59.1 in).
Wheelbase:
Approx. 2340 mm (92.1 in).
Interior
Seating Capacity:
4-5 occupants.
Cargo
Trunk Volume Rear Seats Up:
Approx. 155 liters (5.5 cu ft).
Trunk Volume Rear Seats Down:
Approx. 645 liters (22.8 cu ft).
Weights
Curb Weight F8Cv:
Approx. 760-800 kg (1675-1764 lbs).
Curb Weight F10D:
Approx. 810-850 kg (1786-1874 lbs).
Gross Vehicle Weight Rating:
Typically around 1200-1300 kg.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
3 Stars (for original Matiz model, later variants may vary; facelifted M150 generally retained similar safety structure).
Active Features
ABS:
Optional on most models, standard on higher trims or later iterations.
Ebs:
Electronic Brake-force Distribution (often paired with ABS).
Passive Features
Airbags:
Driver and passenger airbags (standard on most models within the 2003-2010 range, check specific trim).
Seatbelts:
Three-point seatbelts with pretensioners (front), three-point (rear).
Body Structure:
Integrated safety cage with crumple zones designed for urban impact absorption.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player (optional), 2-4 speakers.
User Interface:
Simple dashboard layout with physical buttons for climate control and audio.
Driver Assistance
Parking Sensors:
Rarely equipped, usually an aftermarket addition.
Connectivity
Bluetooth:
Not typically factory-equipped; requires aftermarket installation.
Usb:
Not factory-equipped.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or 12 months, whichever comes first.
Air Filter Replacement:
Every 20,000 km (12,000 miles) or 24 months.
Spark Plug Replacement:
Every 30,000 km (18,000 miles) or 36 months (use specific type specified in manual).
Coolant Flush:
Every 40,000 km (24,000 miles) or 48 months.
Brake Fluid Replacement:
Every 24 months, regardless of mileage.
Fluid Specifications
Engine Oil:
API SG/SH or ACEA A2/A3, viscosity 5W-30 or 10W-30 (refer to manual for climate suitability).
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4.
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90.
Transmission Fluid Automatic:
Dexron III or equivalent.
Known Issues
Engine:
Timing belt wear (critical to replace per schedule), occasional issues with ignition coils and fuel injectors.
Electrical:
Wiring harness corrosion in humid climates, alternator failure, starter motor issues.
Suspension:
Wear in ball joints, control arm bushings, and front strut mounts due to small wheel size and urban driving.
HVAC:
Leaking refrigerant seals, failing blower motor resistors.
Body:
Corrosion on wheel arches, sills, and door bottoms, especially in regions with road salt.
📚 Vehicle History
Brand Heritage
Daewoo Origin:
South Korean manufacturer, established as part of the Daewoo Group. Later became part of GM Korea.
Model Evolution
Original Launch:
The Daewoo Matiz was originally launched in 1998 (M100 generation), designed by Italdesign.
Facelift M150:
The 2003-2010 models represent the M150 generation, which received a significant facelift with updated styling (smoother lines, revised front and rear fascias).
Chevrolet Rebranding:
In many markets, particularly Europe and North America, the Matiz was rebadged and sold as the Chevrolet Matiz, then later as the Chevrolet Spark.
Production
Manufacturing Locations:
Primarily South Korea (GM Daewoo Auto & Technology Company), but also licensed production in other countries like Poland, India (as Chevrolet Spark), and Uzbekistan.
🏆 Awards & Recognition
Recognitions
City Car Awards:
While specific major awards are scarce for the Daewoo Matiz itself, its design and concept were generally well-received for the city car segment.
Ratings
Fuel Economy Ratings:
Consistently praised for its excellent fuel economy in its class, often achieving combined figures in the range of 5-6 L/100km (40-47 MPG).
Certifications
Emission Standards Compliance:
Designed to meet Euro III and relevant regional emission standards for its production period.
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