Je winkelwagen
😊 Product added to cart successfully   Product removed to cart successfully
Uw winkelwagen is leeg!
Terugkeren naar winkel
1 van 2

Aprilia SR50 2003 Factory Service Repair Manual

Normale prijs
$133.00
Aanbiedingsprijs
$133.00
Normale prijs
🏷️ Basic Information Identification Make: Aprilia Model: SR50 Year: 2003 Codes Model Code: Factory 👋 Introduction Market Position Segment: Sport Scooter, High-Performance Urban Mobility Competitive Analysis Competitors: Piaggio Zip SP, Yamaha Aerox 50, Gilera Runner 50 Key Features Performance Orientation: The SR50 Factory model is renowned for its sporty handling, potent engine (often a liquid-cooled two-stroke), and aggressive styling, targeting riders seeking performance and agility in a scooter. Target Audience: Enthusiasts, younger riders, urban commuters seeking a premium and high-performance scooter experience. 📋 Manual Details Coverage Areas Coverage: Complete official factory service repair manual Page Count Page Count: Hundreds of pages Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagrams, disassembly, assembly, inspection, and repair procedures for all engine components including cylinder, piston, crankshaft, connecting rod, bearings, seals, and gaskets. Engine Fuel System: Carburetor inspection, adjustment, and overhaul; fuel pump operation and testing; fuel lines and filter maintenance. Engine Cooling System: Radiator, water pump, thermostat, coolant flow, and bleeding procedures. Engine Lubrication System: Oil pump, oil passages, oil filter, and lubrication circuit diagnostics. Transmission Drivetrain: CVT (Continuously Variable Transmission) disassembly, inspection, component replacement (variator, clutch, belt), and adjustment procedures. Rear differential lubrication and inspection. Electrical System: Wiring diagrams, battery, starter, ignition system (CDI, spark plug, coil), lighting circuits (headlight, taillight, indicators), horn, and sensor diagnostics. Braking System: Front and rear brake system diagnosis, hydraulic fluid replacement, caliper overhaul, pad and disc inspection, and bleeding procedures. Suspension System: Front fork overhaul, oil replacement, seal replacement. Rear shock absorber inspection and replacement. Steering System: Handlebar assembly, steering head bearing inspection and adjustment. Chassis Frame: Frame inspection, identification of stress points, and basic bodywork repair guidance. Bodywork Panels: Fairing removal and installation, seat assembly, plastic panel fastener identification. Procedures Included Routine Maintenance: Oil changes, air filter cleaning/replacement, spark plug inspection/replacement, brake fluid checks, tire pressure checks, chain/belt lubrication (if applicable). Troubleshooting: Diagnostic flowcharts for common starting issues, poor performance, electrical faults, and braking problems. Disassembly Assembly: Step-by-step instructions for removing and reinstalling major components and sub-assemblies. Component Rebuild: Detailed instructions for rebuilding carburetors, water pumps, brake calipers, and suspension units. Wiring Diagram Interpretation: Comprehensive and labeled wiring diagrams for diagnosing electrical faults. Technical Depth Depth: Complete factory-level diagnostic and repair procedures, suitable for professional technicians and advanced DIY mechanics. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: High-resolution, printable pages for comprehensive workshop use. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, single cylinder (likely Minarelli horizontal type) Displacement: Approx. 49cc Bore X Stroke: Refer to manual for specific dimensions (e.g., ~39.5mm x 40.2mm for Minarelli) Compression Ratio: Refer to manual (typically around 7.4:1 to 8.5:1) Power Output: Refer to manual for kW/HP specifications (typically in the 5-8 HP range for stock models) Torque: Refer to manual for Nm specifications Performance Top Speed: Governed by regulations, typically around 45 km/h (28 mph) for 50cc models, but performance can be modified. Fuel System Carburetor: Likely Dell'Orto PHVA 12 or similar, with automatic choke. Fuel Type: Unleaded gasoline (minimum 95 RON recommended) Fuel Delivery: Gravity feed with electric fuel pump (for oil injection). Oil System: Automatic oil injection system for 2-stroke oil. 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Drive System: V-belt drive Clutch: Centrifugal automatic clutch Features Gear Ratios: Continuously variable, no fixed gear ratios. Transmission Fluid: N/A (CVT uses dry clutch and variator components, no specific transmission fluid like in cars). 📐 Dimensions Exterior Length: Refer to manual (typically around 1700-1800 mm) Width: Refer to manual (typically around 700-750 mm) Height: Refer to manual (typically around 1100-1200 mm) Wheelbase: Refer to manual (typically around 1200-1300 mm) Weights Dry Weight: Refer to manual (typically around 90-100 kg) Gross Vehicle Weight Rating: Refer to manual Fuel Tank Capacity: Refer to manual (typically around 7-9 liters) Oil Tank Capacity: Refer to manual (typically around 1-1.5 liters for 2-stroke oil) 🛡️ Safety Features Ratings Crash Safety: N/A (Motorcycle/Scooter safety is primarily focused on rider protection and vehicle handling, not standardized crash test ratings like cars). Active Features Braking: Disc brakes front and rear (typically a 190-220mm front disc and a 180-200mm rear disc). Lighting: Halogen headlight, LED taillight and brake light, front and rear turn signals. Passive Features Chassis Design: Steel frame designed for stability and responsive handling. Tires: Tubeless tires providing better puncture resistance. Specific sizes (e.g., 130/60-13 front, 140/60-13 rear) detailed in manual. 💡 Technology Features Infotainment Features: Basic instrument cluster (speedometer, odometer, fuel gauge, indicator lights). No advanced infotainment systems typical of modern cars. Driver Assistance Features: N/A (No electronic driver assistance systems like ABS or traction control typically found on this specific 2003 50cc model, though later performance...
29 people are viewing this right now
Type: Motorcycle
Verkoper:
Sku: 432766
Collecties: ALL

BeschikbaarheidOp voorraad

Aprilia SR50 2003 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SR50
Year:
2003
Codes
Model Code:
Factory
👋 Introduction
Market Position
Segment:
Sport Scooter, High-Performance Urban Mobility
Competitive Analysis
Competitors:
Piaggio Zip SP, Yamaha Aerox 50, Gilera Runner 50
Key Features
Performance Orientation:
The SR50 Factory model is renowned for its sporty handling, potent engine (often a liquid-cooled two-stroke), and aggressive styling, targeting riders seeking performance and agility in a scooter.
Target Audience:
Enthusiasts, younger riders, urban commuters seeking a premium and high-performance scooter experience.
📋 Manual Details
Coverage Areas
Coverage:
Complete official factory service repair manual
Page Count
Page Count:
Hundreds of pages
Manual Type
Manual Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed diagrams, disassembly, assembly, inspection, and repair procedures for all engine components including cylinder, piston, crankshaft, connecting rod, bearings, seals, and gaskets.
Engine Fuel System:
Carburetor inspection, adjustment, and overhaul; fuel pump operation and testing; fuel lines and filter maintenance.
Engine Cooling System:
Radiator, water pump, thermostat, coolant flow, and bleeding procedures.
Engine Lubrication System:
Oil pump, oil passages, oil filter, and lubrication circuit diagnostics.
Transmission Drivetrain:
CVT (Continuously Variable Transmission) disassembly, inspection, component replacement (variator, clutch, belt), and adjustment procedures. Rear differential lubrication and inspection.
Electrical System:
Wiring diagrams, battery, starter, ignition system (CDI, spark plug, coil), lighting circuits (headlight, taillight, indicators), horn, and sensor diagnostics.
Braking System:
Front and rear brake system diagnosis, hydraulic fluid replacement, caliper overhaul, pad and disc inspection, and bleeding procedures.
Suspension System:
Front fork overhaul, oil replacement, seal replacement. Rear shock absorber inspection and replacement.
Steering System:
Handlebar assembly, steering head bearing inspection and adjustment.
Chassis Frame:
Frame inspection, identification of stress points, and basic bodywork repair guidance.
Bodywork Panels:
Fairing removal and installation, seat assembly, plastic panel fastener identification.
Procedures Included
Routine Maintenance:
Oil changes, air filter cleaning/replacement, spark plug inspection/replacement, brake fluid checks, tire pressure checks, chain/belt lubrication (if applicable).
Troubleshooting:
Diagnostic flowcharts for common starting issues, poor performance, electrical faults, and braking problems.
Disassembly Assembly:
Step-by-step instructions for removing and reinstalling major components and sub-assemblies.
Component Rebuild:
Detailed instructions for rebuilding carburetors, water pumps, brake calipers, and suspension units.
Wiring Diagram Interpretation:
Comprehensive and labeled wiring diagrams for diagnosing electrical faults.
Technical Depth
Depth:
Complete factory-level diagnostic and repair procedures, suitable for professional technicians and advanced DIY mechanics.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High-resolution, printable pages for comprehensive workshop use.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, single cylinder (likely Minarelli horizontal type)
Displacement:
Approx. 49cc
Bore X Stroke:
Refer to manual for specific dimensions (e.g., ~39.5mm x 40.2mm for Minarelli)
Compression Ratio:
Refer to manual (typically around 7.4:1 to 8.5:1)
Power Output:
Refer to manual for kW/HP specifications (typically in the 5-8 HP range for stock models)
Torque:
Refer to manual for Nm specifications
Performance
Top Speed:
Governed by regulations, typically around 45 km/h (28 mph) for 50cc models, but performance can be modified.
Fuel System
Carburetor:
Likely Dell'Orto PHVA 12 or similar, with automatic choke.
Fuel Type:
Unleaded gasoline (minimum 95 RON recommended)
Fuel Delivery:
Gravity feed with electric fuel pump (for oil injection).
Oil System:
Automatic oil injection system for 2-stroke oil.
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission)
Drive System:
V-belt drive
Clutch:
Centrifugal automatic clutch
Features
Gear Ratios:
Continuously variable, no fixed gear ratios.
Transmission Fluid:
N/A (CVT uses dry clutch and variator components, no specific transmission fluid like in cars).
📐 Dimensions
Exterior
Length:
Refer to manual (typically around 1700-1800 mm)
Width:
Refer to manual (typically around 700-750 mm)
Height:
Refer to manual (typically around 1100-1200 mm)
Wheelbase:
Refer to manual (typically around 1200-1300 mm)
Weights
Dry Weight:
Refer to manual (typically around 90-100 kg)
Gross Vehicle Weight Rating:
Refer to manual
Fuel Tank Capacity:
Refer to manual (typically around 7-9 liters)
Oil Tank Capacity:
Refer to manual (typically around 1-1.5 liters for 2-stroke oil)
🛡️ Safety Features
Ratings
Crash Safety:
N/A (Motorcycle/Scooter safety is primarily focused on rider protection and vehicle handling, not standardized crash test ratings like cars).
Active Features
Braking:
Disc brakes front and rear (typically a 190-220mm front disc and a 180-200mm rear disc).
Lighting:
Halogen headlight, LED taillight and brake light, front and rear turn signals.
Passive Features
Chassis Design:
Steel frame designed for stability and responsive handling.
Tires:
Tubeless tires providing better puncture resistance. Specific sizes (e.g., 130/60-13 front, 140/60-13 rear) detailed in manual.
💡 Technology Features
Infotainment
Features:
Basic instrument cluster (speedometer, odometer, fuel gauge, indicator lights). No advanced infotainment systems typical of modern cars.
Driver Assistance
Features:
N/A (No electronic driver assistance systems like ABS or traction control typically found on this specific 2003 50cc model, though later performance variants might offer optional ABS).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 km or annually (for gearbox oil if applicable to specific variants, though typically not specified for this model).
Spark Plug Inspection:
Every 3,000 km, replacement as needed.
Air Filter Cleaning:
Every 3,000 km, replacement annually or as needed.
Cvt Belt Inspection:
Every 5,000 km, replacement typically around 10,000-15,000 km or when wear is evident.
Brake Fluid Replacement:
Every 2 years or as per manual recommendation.
Fluid Specifications
Engine Oil:
High-quality 2-stroke synthetic oil (API TC, JASO FD or higher). Refer to manual for specific brand recommendations.
Gearbox Oil:
Refer to manual, typically SAE 80 or 85W gear oil for the final drive (if applicable).
Coolant:
Ethylene glycol-based antifreeze/coolant, mixed with distilled water (50/50 ratio). Refer to manual for specific type.
Brake Fluid:
DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
CVT belt, variator rollers, brake pads, spark plug, air filter, carburetor jets due to frequent use.
Carburetor Clogging:
Can occur with infrequent use or poor fuel quality, requiring cleaning.
Electrical Connections:
Corrosion or loose connections, particularly on older models, leading to intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its sport motorcycles and scooters, with a strong racing heritage.
Model Evolution
Sr50 Lineage:
The SR50 line has been a flagship model for Aprilia in the 50cc performance scooter segment for decades, evolving through various engine technologies (air-cooled to liquid-cooled, Piaggio/Minarelli engines) and design updates.
Production
Manufacturing Location:
Primarily Italy, though components might be sourced globally.
🏆 Awards & Recognition
Recognitions
Performance Awards:
The Aprilia SR50 line has consistently been recognized by enthusiasts and media for its class-leading performance and handling within the 50cc scooter segment.
Sale

Unavailable

Sold Out

img01