Manual Coverage
|
Systems Covered
|
Engine Mechanical:
|
Complete service, diagnosis, and repair
|
Engine Electrical:
|
Ignition, fuel injection, sensors, ECU
|
Drivetrain:
|
Front-wheel drive and Quattro all-wheel drive systems
|
Transmission Manual:
|
Service, repair, and clutch system
|
Transmission Automatic:
|
Service, repair, and torque converter
|
Suspension:
|
Front and rear suspension, components, and alignment
|
Steering:
|
Power steering system, steering rack, and column
|
Brakes:
|
Hydraulic system, ABS, brake pads, rotors, calipers
|
Heating Ventilation Air Conditioning:
|
HVAC system operation, diagnosis, and repair
|
Electrical Body:
|
Lighting, power accessories, interior/exterior electronics
|
Body Exterior:
|
Panels, trim, doors, windows, sunroof
|
Body Interior:
|
Seating, dashboard, trim panels, airbags
|
Wiring Diagrams:
|
Comprehensive electrical schematics for all systems
|
Procedures Included
|
Maintenance:
|
Oil changes, filter replacements, fluid checks, spark plugs
|
Troubleshooting:
|
Diagnostic charts and symptom-based troubleshooting
|
Repair:
|
Component replacement and repair for all covered systems
|
Diagnostics:
|
OBD-II codes, live data interpretation, component testing
|
Overhaul:
|
Engine and transmission overhaul procedures
|
Installation:
|
Component installation and replacement guides
|
Technical Depth
|
Depth:
|
Factory-level detail, including specifications, tolerances, and procedures
|
Engine Specifications
|
Primary Engine
|
Engine Code:
|
BEX (1.8T), AMB (2.0)
|
Engine Type:
|
Inline 4-cylinder, turbocharged (1.8T), Naturally aspirated (2.0)
|
Displacement:
|
1.8L (1781cc), 2.0L (1984cc)
|
Bore X Stroke:
|
81.0 mm x 86.4 mm (1.8T), 82.5 mm x 92.8 mm (2.0)
|
Compression Ratio:
|
9.5:1 (1.8T), 10.5:1 (2.0)
|
Performance
|
Horsepower:
|
1.8T: 170 hp @ 5900 rpm; 2.0: 130 hp @ 5700 rpm
|
Torque:
|
1.8T: 210 lb-ft @ 1950 rpm; 2.0: 135 lb-ft @ 3250 rpm
|
Fuel System
|
Fuel Delivery:
|
Multi-Point Fuel Injection (MPI)
|
Fuel Type:
|
Premium Unleaded Gasoline (91 Octane Recommended)
|
Engine Management
|
ECU Type:
|
Bosch Motronic (Specific variants may apply)
|
Maintenance
|
Service Intervals
|
Oil Change Interval:
|
Every 10,000 miles (16,000 km) or 12 months, whichever comes first (flexible service system)
|
Timing Belt Interval:
|
N/A (Engines use timing chains)
|
Spark Plug Replacement:
|
Approx. 60,000-100,000 miles (depending on spark plug type)
|
Fluid Specifications
|
Engine Oil:
|
SAE 5W-40 Synthetic (Approved for VW 502 00 / 505 00 specifications)
|
Coolant:
|
G 12 Plus (or equivalent silicate-free OAT coolant)
|
Brake Fluid:
|
DOT 4
|
Known Issues
|
Ignition Coils:
|
Early models can be prone to ignition coil failure, leading to misfires.
|
Pcv System:
|
Positive Crankcase Ventilation (PCV) valve and hoses can clog or leak, causing rough idle or oil consumption.
|
Oil Leaks:
|
Valve cover gasket and oil cooler seals are common leak points.
|
Timing Chain Tensioners:
|
While chain-driven, tensioner wear can occur, leading to rattling noises.
|
Suspension Components:
|
Control arm bushings and ball joints can wear prematurely due to weight and road conditions.
|
Part Numbers
|
Oil Filter 1.8T:
|
06B 115 561
|
Oil Filter 2.0:
|
06B 115 561 A
|
Cabin Air Filter:
|
8E0 819 439
|