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2003 Jeep Grand Cherokee WJ WG diesel Service Repair Manual

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🏷️ Basic Information Identification Make: Jeep Model: Grand Cherokee Year: 2003 Chassis Code: WJ (North America), WG (Export/Right-Hand Drive) Engine Type: Diesel 👋 Introduction Market Position Vehicle Class: Mid-size Luxury SUV Competitive Analysis Key Competitors: Toyota 4Runner, Ford Explorer, Chevrolet TrailBlazer, Nissan Pathfinder, Land Rover Discovery Key Features Design: Distinctive Jeep styling, comfortable interior, capable off-road presence Diesel Advantage: Improved fuel economy and torque compared to gasoline counterparts, enhanced towing capability 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Diagnostics, Troubleshooting Page Count Estimated Pages: Approximately 2000+ Manual Type Type: Workshop Manual Language Language: English Format File Format: PDF Searchability: Fully Searchable Bookmarking: Fully Bookmarked Compatibility Operating Systems: Windows, Linux, Mac 📖 Manual Coverage Systems Covered Powertrain: Engine (diesel), Transmission (automatic), Transfer Case Chassis: Suspension (front and rear), Steering, Brakes (front and rear, ABS), Driveline (axles, driveshafts) Electrical: Body Control Module (BCM), Engine Control Module (ECM), Powertrain Control Module (PCM), Lighting, Power Accessories, Audio System, HVAC Controls, Instrument Cluster, SRS (Airbag) System Body: Exterior panels, Doors, Hood, Liftgate, Interior trim, Seats, Glass Procedures Included Maintenance: Oil changes, Filter replacements, Fluid checks and top-offs, Belt inspections and replacement, Spark plug replacement (if applicable to diesel variant, though unlikely), Cooling system service Diagnostics: Troubleshooting guides for common and uncommon issues, DTC (Diagnostic Trouble Code) interpretation and resolution, Wiring diagram analysis Repair: Engine overhaul and component replacement (fuel injection, turbocharger, etc.), Transmission overhaul and component replacement, Suspension and steering component replacement, Brake system component replacement and bleeding, Electrical component repair and replacement, Body panel repair and replacement Technical Data: Torque specifications, Fluid capacities and types, Component part numbers, Exploded views, Repair times (labor guides) Technical Depth Depth: Comprehensive (covering all major systems from basic maintenance to full rebuilds) Special Features Wiring Diagrams: Included, detailed 📊 Manual Specifications File Format Printability: Printable Print Quality Resolution: High-resolution (suitable for professional printing) Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: VM Motori CRD 2.5L (export markets, less common in 2003) or 2.7L Mercedes-Benz CRD (OM612) for some markets Displacement: 2.7 Liters (2700 cc) or 2.5 Liters (2500 cc) depending on market Configuration: Inline 5-cylinder (2.7L) or Inline 4-cylinder (2.5L) Fuel Type: Diesel Aspiration: Turbocharged, Intercooled Performance Horsepower 2 7L: Approx. 163 hp @ 4000 rpm Torque 2 7L: Approx. 295 lb-ft @ 1800 rpm Fuel System Injection System: Common Rail Direct Injection (CRDi) Fluid Specifications Engine Oil: API CJ-4 or ACEA E7/E9 (synthetic recommended), viscosity typically 5W-40 or 10W-40 depending on climate. Consult manual for precise spec. Coolant: Chrysler/Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, typically a 50/50 mix with distilled water. Refer to manual for specific Mopar part number. Engine Components Timing Drive: Timing Chain 🔧 Transmission Standard Transmission Type 2 7L: 5-Speed Automatic (Mercedes-Benz 5G-Tronic / NAG1) Optional Transmission Type 2 5L: 4-Speed Automatic (less common with diesel) Features Drivetrain: Part-time 4WD (Selec-Trac NV242 or Quadra-Drive NV247) Fluid Specifications Automatic Transmission Fluid: MB 236.14 or equivalent (e.g., ATF 445T). Refer to manual for specific fluid type and capacity. Transfer Case Fluid Transfer Case Fluid: Typically Mopar ATF+4 or equivalent. Refer to manual for specific type and capacity. 📐 Dimensions Exterior Wheelbase: 110.5 inches (2807 mm) Length: 183.5 inches (4661 mm) Width: 71.9 inches (1826 mm) Height: 67.5 inches (1715 mm) Weights Curb Weight: Approximately 4,500 - 5,000 lbs (2041 - 2268 kg), varies by configuration Towing Capacity: Up to 5,000 lbs (2268 kg) with proper towing package 🛡️ Safety Features Ratings NHTSA Frontal Driver: 5-Star (2003 model year, specific test results may vary) NHTSA Frontal Passenger: 5-Star (2003 model year, specific test results may vary) IIHS Side Impact: Good (for models equipped with side airbags) Active Features ABS: Standard Traction Control: Available (e.g., Electronic Traction Control - ETC) Stability Control: Not typically available on 2003 models Passive Features Airbags: Front airbags, available front side airbags Seatbelts: 3-point seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Available premium Infinity Gold sound system, CD player, optional navigation system. Driver Assistance Cruise Control: Standard Parking Sensors: Not typically available for 2003 model year. Connectivity Phone Integration: Not available in modern sense; may have provisions for aftermarket hands-free kits. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 7,500 miles (12,000 km) or 6 months, whichever comes first. Refer to manual for specific diesel recommendations. Air Filter Replacement: Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km). Fuel Filter Replacement: Critical for diesel. Intervals vary; consult manual. Typically around 30,000 miles (48,000 km) or as recommended. Transmission Fluid Change: Typically every 60,000 miles (96,000 km) or as per severe service schedule. Refer to manual for exact interval and procedure. Known Issues Common Diesel Issues: Glow plug failure, injector issues, EGR valve clogging, turbocharger problems, potential...
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2003 Jeep Grand Cherokee WJ WG diesel Service Repair Manual
🏷️ Basic Information
Identification
Make:
Jeep
Model:
Grand Cherokee
Year:
2003
Chassis Code:
WJ (North America), WG (Export/Right-Hand Drive)
Engine Type:
Diesel
👋 Introduction
Market Position
Vehicle Class:
Mid-size Luxury SUV
Competitive Analysis
Key Competitors:
Toyota 4Runner, Ford Explorer, Chevrolet TrailBlazer, Nissan Pathfinder, Land Rover Discovery
Key Features
Design:
Distinctive Jeep styling, comfortable interior, capable off-road presence
Diesel Advantage:
Improved fuel economy and torque compared to gasoline counterparts, enhanced towing capability
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting
Page Count
Estimated Pages:
Approximately 2000+
Manual Type
Type:
Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Searchability:
Fully Searchable
Bookmarking:
Fully Bookmarked
Compatibility
Operating Systems:
Windows, Linux, Mac
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (diesel), Transmission (automatic), Transfer Case
Chassis:
Suspension (front and rear), Steering, Brakes (front and rear, ABS), Driveline (axles, driveshafts)
Electrical:
Body Control Module (BCM), Engine Control Module (ECM), Powertrain Control Module (PCM), Lighting, Power Accessories, Audio System, HVAC Controls, Instrument Cluster, SRS (Airbag) System
Body:
Exterior panels, Doors, Hood, Liftgate, Interior trim, Seats, Glass
Procedures Included
Maintenance:
Oil changes, Filter replacements, Fluid checks and top-offs, Belt inspections and replacement, Spark plug replacement (if applicable to diesel variant, though unlikely), Cooling system service
Diagnostics:
Troubleshooting guides for common and uncommon issues, DTC (Diagnostic Trouble Code) interpretation and resolution, Wiring diagram analysis
Repair:
Engine overhaul and component replacement (fuel injection, turbocharger, etc.), Transmission overhaul and component replacement, Suspension and steering component replacement, Brake system component replacement and bleeding, Electrical component repair and replacement, Body panel repair and replacement
Technical Data:
Torque specifications, Fluid capacities and types, Component part numbers, Exploded views, Repair times (labor guides)
Technical Depth
Depth:
Comprehensive (covering all major systems from basic maintenance to full rebuilds)
Special Features
Wiring Diagrams:
Included, detailed
📊 Manual Specifications
File Format
Printability:
Printable
Print Quality
Resolution:
High-resolution (suitable for professional printing)
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
VM Motori CRD 2.5L (export markets, less common in 2003) or 2.7L Mercedes-Benz CRD (OM612) for some markets
Displacement:
2.7 Liters (2700 cc) or 2.5 Liters (2500 cc) depending on market
Configuration:
Inline 5-cylinder (2.7L) or Inline 4-cylinder (2.5L)
Fuel Type:
Diesel
Aspiration:
Turbocharged, Intercooled
Performance
Horsepower 2 7L:
Approx. 163 hp @ 4000 rpm
Torque 2 7L:
Approx. 295 lb-ft @ 1800 rpm
Fuel System
Injection System:
Common Rail Direct Injection (CRDi)
Fluid Specifications
Engine Oil:
API CJ-4 or ACEA E7/E9 (synthetic recommended), viscosity typically 5W-40 or 10W-40 depending on climate. Consult manual for precise spec.
Coolant:
Chrysler/Mopar HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, typically a 50/50 mix with distilled water. Refer to manual for specific Mopar part number.
Engine Components
Timing Drive:
Timing Chain
🔧 Transmission
Standard
Transmission Type 2 7L:
5-Speed Automatic (Mercedes-Benz 5G-Tronic / NAG1)
Optional
Transmission Type 2 5L:
4-Speed Automatic (less common with diesel)
Features
Drivetrain:
Part-time 4WD (Selec-Trac NV242 or Quadra-Drive NV247)
Fluid Specifications
Automatic Transmission Fluid:
MB 236.14 or equivalent (e.g., ATF 445T). Refer to manual for specific fluid type and capacity.
Transfer Case Fluid
Transfer Case Fluid:
Typically Mopar ATF+4 or equivalent. Refer to manual for specific type and capacity.
📐 Dimensions
Exterior
Wheelbase:
110.5 inches (2807 mm)
Length:
183.5 inches (4661 mm)
Width:
71.9 inches (1826 mm)
Height:
67.5 inches (1715 mm)
Weights
Curb Weight:
Approximately 4,500 - 5,000 lbs (2041 - 2268 kg), varies by configuration
Towing Capacity:
Up to 5,000 lbs (2268 kg) with proper towing package
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
5-Star (2003 model year, specific test results may vary)
NHTSA Frontal Passenger:
5-Star (2003 model year, specific test results may vary)
IIHS Side Impact:
Good (for models equipped with side airbags)
Active Features
ABS:
Standard
Traction Control:
Available (e.g., Electronic Traction Control - ETC)
Stability Control:
Not typically available on 2003 models
Passive Features
Airbags:
Front airbags, available front side airbags
Seatbelts:
3-point seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Available premium Infinity Gold sound system, CD player, optional navigation system.
Driver Assistance
Cruise Control:
Standard
Parking Sensors:
Not typically available for 2003 model year.
Connectivity
Phone Integration:
Not available in modern sense; may have provisions for aftermarket hands-free kits.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 miles (12,000 km) or 6 months, whichever comes first. Refer to manual for specific diesel recommendations.
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Fuel Filter Replacement:
Critical for diesel. Intervals vary; consult manual. Typically around 30,000 miles (48,000 km) or as recommended.
Transmission Fluid Change:
Typically every 60,000 miles (96,000 km) or as per severe service schedule. Refer to manual for exact interval and procedure.
Known Issues
Common Diesel Issues:
Glow plug failure, injector issues, EGR valve clogging, turbocharger problems, potential for water in fuel if not filtered properly.
Common Wj Issues:
Transfer case chain stretch, U-joint wear, radiator leaks, HVAC blower motor issues, steering components.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4. Refer to manual for specific requirement.
Power Steering Fluid:
Chrysler/Mopar Power Steering Fluid or ATF+4. Refer to manual for exact specification.
📚 Vehicle History
Brand Heritage
Jeep Legacy:
Long history of off-road capability and ruggedness
Model Evolution
Wj Generation:
Second generation Grand Cherokee (1999-2004), known for improved on-road manners and refinement over previous ZJ generation.
Diesel Introduction:
Diesel engines were offered in select markets during the WJ generation, often sourced from Mercedes-Benz or VM Motori.
Production
Manufacturing Locations:
Jefferson North Assembly, Detroit, Michigan, USA
🏆 Awards & Recognition
Recognitions
Motor Trend SUV Of The Year:
Not awarded for the 2003 model year; however, the Grand Cherokee (as a model line) has received numerous accolades over its history.
Ratings
Fuel Economy Diesel:
Generally better than gasoline counterparts, e.g., EPA estimates around 18-20 MPG city / 23-25 MPG highway (for 2.7L diesel, varies by specific configuration and driving conditions).
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