Lamborghini Gallardo Service Repair Manual 2003

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🏷️ Basic Information Identification Make: Lamborghini Model: Gallardo Year: 2003 Codes Chassis Code: LP560-4 (Early production variant, though specific internal codes may differ) Engine Code Family: L537 (Based on Audi's FSI V10) 👋 Introduction Market Position Segment: Supercar, High-Performance Sports Car Competitive Analysis Key Competitors: Ferrari 360 Modena/F430, Porsche 911 (996/997 generations), McLaren SLR (higher end), Aston Martin DB9 Key Features Design Philosophy: Entry-level Lamborghini offering approachable performance with exotic styling, V10 power, and AWD capability. Manual Value Proposition: Provides Lamborghini owners and independent specialists with factory-accurate information crucial for maintaining and repairing this complex supercar. 📋 Manual Details Coverage Areas General Coverage: Maintenance, Component Location, Service and Repair Procedures, Diagnostics, Wiring Diagrams, Specifications Page Count Total Pages: 1397 Manual Type Type: Factory Service and Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (V10, 5.0L), Cooling System, Fuel System, Exhaust System, Transmission (E-Gear / Manual), Drivetrain (All-Wheel Drive) Chassis: Suspension (Aluminum Double Wishbone), Steering (Hydraulic Power Steering), Brakes (Ventilated Discs, ABS, ESP) Electrical: Battery, Charging System, Ignition System, Lighting, Instrumentation, Body Electronics, Infotainment, ECU/DME Diagnostics, Wiring Harnesses Body And Trim: Body Panels, Doors, Hood, Trunk, Interior Trim, Seats, Glass, Aerodynamics Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Top-ups, Spark Plug Service Diagnostics: Troubleshooting Guides, Fault Code Interpretation, Component Testing, Diagnostic Tool Usage Repair: Engine Overhaul, Transmission Rebuild, Brake System Repairs, Suspension Component Replacement, Electrical System Repairs, Bodywork Repair Calibration And Adjustment: Throttle Body Calibration, Sensor Adjustments, Suspension Alignment Specifications Technical Depth Depth: Comprehensive from basic checks to full component disassembly and reassembly, including detailed torque specifications and schematics. 📊 Manual Specifications File Format Searchability: Text-searchable PDF for quick keyword lookup. Printability: Printable sections for convenient use in a workshop environment. Print Quality Image Resolution: High-resolution images and diagrams suitable...

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Type: Car

Verkoper:

Sku: 245895

Collecties: ALL Lamborghini

Beschikbaarheid: 9999 Op voorraad

Labels: 2003 Car Cars Gallardo Lamborghini

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Description

🏷️ Basic Information

Identification

Make:

Lamborghini

Model:

Gallardo

Year:

Codes

Chassis Code:

LP560-4 (Early production variant, though specific internal codes may differ)

Engine Code Family:

L537 (Based on Audi's FSI V10)

👋 Introduction

Market Position

Segment:

Supercar, High-Performance Sports Car

Competitive Analysis

Key Competitors:

Ferrari 360 Modena/F430, Porsche 911 (996/997 generations), McLaren SLR (higher end), Aston Martin DB9

Key Features

Design Philosophy:

Entry-level Lamborghini offering approachable performance with exotic styling, V10 power, and AWD capability.

Manual Value Proposition:

Provides Lamborghini owners and independent specialists with factory-accurate information crucial for maintaining and repairing this complex supercar.

📋 Manual Details

Coverage Areas

General Coverage:

Maintenance, Component Location, Service and Repair Procedures, Diagnostics, Wiring Diagrams, Specifications

Page Count

Total Pages:

Manual Type

Type:

Factory Service and Repair Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine (V10, 5.0L), Cooling System, Fuel System, Exhaust System, Transmission (E-Gear / Manual), Drivetrain (All-Wheel Drive)

Chassis:

Suspension (Aluminum Double Wishbone), Steering (Hydraulic Power Steering), Brakes (Ventilated Discs, ABS, ESP)

Electrical:

Battery, Charging System, Ignition System, Lighting, Instrumentation, Body Electronics, Infotainment, ECU/DME Diagnostics, Wiring Harnesses

Body And Trim:

Body Panels, Doors, Hood, Trunk, Interior Trim, Seats, Glass, Aerodynamics

Procedures Included

Maintenance:

Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Top-ups, Spark Plug Service

Diagnostics:

Troubleshooting Guides, Fault Code Interpretation, Component Testing, Diagnostic Tool Usage

Repair:

Engine Overhaul, Transmission Rebuild, Brake System Repairs, Suspension Component Replacement, Electrical System Repairs, Bodywork Repair

Calibration And Adjustment:

Throttle Body Calibration, Sensor Adjustments, Suspension Alignment Specifications

Technical Depth

Depth:

Comprehensive from basic checks to full component disassembly and reassembly, including detailed torque specifications and schematics.

📊 Manual Specifications

File Format

Searchability:

Text-searchable PDF for quick keyword lookup.

Printability:

Printable sections for convenient use in a workshop environment.

Print Quality

Image Resolution:

High-resolution images and diagrams suitable for clear viewing and printing.

Binding Type

Digital Format Advantage:

No physical binding; digital flexibility allows for notes and targeted printing.

Paper Type

Original Format:

N/A (Digital PDF); Original factory manuals were printed on high-quality, durable paper.

⚙️ Engine Specifications

Primary Engine

Configuration:

Displacement:

5.0 Liters (4961 cc)

Bore X Stroke:

84.0 mm x 90.0 mm

Compression Ratio:

11.1:1

Performance

Horsepower:

500 PS (493 hp) @ 7,500 rpm

Torque:

510 Nm (376 lb-ft) @ 4,500 rpm

Fuel System

Injection Type:

Multi-point Fuel Injection (MPI), Bosch Motronic ME7.1.1 ECU

Fuel Type:

Premium Unleaded Gasoline (91+ Octane Recommended)

Lubrication

Oil Type:

Fully Synthetic SAE 5W-40 (e.g., Castrol EDGE, Mobil 1)

Oil Capacity:

Approx. 9.5 Liters (10.0 US Quarts)

🔧 Transmission

Standard

Type:

6-Speed Manual Transmission

Optional

Type:

6-Speed Sequential 'E-Gear' Automated Manual Transmission

Features

Drivetrain:

All-Wheel Drive (Viscous Coupling Center Differential)

Fluid Specifications

Manual Transmission Fluid:

API GL-4/GL-5, SAE 75W-90 (e.g., Castrol Syntrans)

E Gear Fluid:

Specialized Hydraulic Fluid (Consult manual for exact part number, typically Pentosin CHF 11S or similar)

📐 Dimensions

Exterior

Length:

4395 mm (173.0 in)

Width:

1900 mm (74.8 in)

Height:

1165 mm (45.9 in)

Wheelbase:

2560 mm (100.8 in)

Weights

Curb Weight:

Approx. 1560 kg (3439 lbs) for manual, 1600 kg (3527 lbs) for E-Gear

🛡️ Safety Features

Ratings

Crash Test Data:

No official NHTSA/Euro NCAP ratings for this specific model year due to low volume and supercar classification; factory internal data likely exists.

Active Features

Electronic Stability Control:

Standard (ESP - Electronic Stability Program)

Anti Lock Braking System:

Standard (ABS)

Passive Features

Airbags:

Frontal Airbags, Side Airbags (Specific configurations may vary).

💡 Technology Features

Infotainment

Head Unit:

Factory integrated audio system, often with CD player. Navigation and other features were optional or introduced in later models/facelifts.

Driver Assistance

Electronic Aids:

ABS, Traction Control (ASR), Electronic Stability Program (ESP) are standard. E-gear offers sportier shift modes.

Connectivity

Auxiliary Inputs:

Limited by 2003 standards; typically no Bluetooth or USB connectivity in early models. Aux input might be present.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 12,000 miles or 1 year, whichever comes first. Verify with manual for exact recommendations.

Major Service:

Spark plug replacement, coolant flush, transmission fluid change often recommended around 30,000-45,000 miles. Detailed intervals in manual.

Fluid Specifications

Coolant Type:

Ethylene Glycol based, OAT (Organic Acid Technology) formula, typically G12++ or equivalent pink coolant. Capacity ~15 Liters.

Brake Fluid:

DOT 4 or DOT 5.1 High Performance Brake Fluid

Known Issues

Common Wear Items:

Clutch wear (especially E-gear), suspension bushings, exhaust system components, electronics (window regulators, sensors), potential for oil leaks.

Diagnostic Challenges:

Complex electronics and proprietary systems can make diagnostics challenging without the proper tools and manual. E-gear system requires specific knowledge.

📚 Vehicle History

Brand Heritage

Legacy:

Lamborghini's rich history of producing iconic V10 and V12 supercars known for extreme performance and avant-garde design.

Model Evolution

Gallardo Introduction:

Introduced in 2003 as a successor to the Jalpa, the Gallardo was designed to be a more accessible, daily-drivable supercar compared to the flagship Murciélago.

Production

Manufacturing Location:

Sant'Agata Bolognese, Italy

Key Milestones 2003:

Launch year for the Gallardo, establishing its presence in the entry-level supercar market.

🏆 Awards & Recognition

Recognitions

Performance Acclaim:

Consistently praised by automotive press for its V10 engine, AWD grip, and accessible supercar performance.

Ratings

Road And Track Tests:

Often featured in performance tests, achieving impressive acceleration and handling figures for its class.