Dodge Viper SRT 10 2004-2007 Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Viper SRT-10 Generation Codes: ZB II (2003-2010) Model Years Covered: 2004, 2005, 2006, 2007 👋 Introduction Market Position Positioning: High-performance American sports car, exclusive and track-focused Competitive Analysis Competitors: Chevrolet Corvette Z06, Ferrari 360 Modena, Porsche 911 Turbo Key Features Design Philosophy: Raw performance, aggressive styling, driver-centric cockpit, V10 engine dominance Target Audience Audience: Performance enthusiasts, collectors, experienced mechanics and DIYers seeking in-depth knowledge 📋 Manual Details Coverage Areas Primary Coverage: Complete Factory Service Repair Manual Page Count Estimated Page Count: Extensive (Detailed factory content implies thousands of pages) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, inspection, repair, and reassembly (e.g., block, heads, pistons, crankshaft, camshafts, valvetrain) Fuel And Throttle Body: Fuel delivery system, injectors, fuel pump, fuel filter, throttle body operation and servicing Cooling And Lubrication: Cooling system components (radiator, water pump, thermostat), lubrication system components (oil pump, oil pan, oil filter), fluid types and capacities Chassis And Suspension: Front and rear suspension systems, steering system, wheel alignment, shock absorbers, springs, bushings Brakes: Brake system components (calipers, rotors, pads, master cylinder, ABS), bleeding procedures, hydraulic system diagnostics Electrical System: Power distribution, battery, alternator, starter, lighting systems, sensors, actuators, body control modules Emission Control: Emission control systems, catalytic converters, evaporative emission control (EVAP), EGR system, diagnosis and repair of emission-related faults Wiring Diagrams: Comprehensive wiring schematics for all vehicle systems, including connector pinouts and wire colors Procedures Included Periodic Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, inspection points Troubleshooting: Diagnostic procedures for common and complex faults, symptom-based troubleshooting guides Repair Procedures: Step-by-step instructions for component replacement and repair, including torque specifications and assembly details Disassembly Reassembly: Detailed instructions for complete vehicle disassembly and reassembly, with exploded views Technical Depth Diagnostic Capability: Advanced diagnostics, including identification of electrical faults, sensor readings, and module communication issues Rebuild Scope: Complete engine and transmission rebuild procedures 📊 Manual Specifications File Format Format: PDF Print Quality Printable: Yes, without restriction Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements Reader Software: Adobe Acrobat Reader Delivery Method Delivery: Instant Digital Download ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated V10 Displacement: 8.3 Liters (505 cubic inches) Performance Horsepower: 500-510 hp @ 5600-5800 RPM (depending on specific year/variant) Torque: 525-535 lb-ft @ 4200-4600 RPM (depending on specific year/variant) Fuel System Fuel Delivery: Sequential Multi-Port Fuel Injection (MPFI) Engine Construction Block Material: Aluminum Alloy Cylinder Head Material: Aluminum Alloy Cooling System Coolant Type: Ethylene Glycol based antifreeze (e.g., Mopar OAT) 🔧 Transmission Standard Transmission Type: 6-Speed Manual Transmission Features Clutch Type: Dual-disc dry clutch Fluid Specifications Transmission Fluid Type: Synthetic Manual Transmission Fluid (e.g., Mopar Manual Transmission Lubricant or equivalent) 📐 Dimensions Exterior Length: Approx. 175.7 inches (4463 mm) Width: Approx. 76.0 inches (1930 mm) Height: Approx. 49.4 inches (1255 mm) Wheelbase: Approx. 98.8 inches (2509 mm) Weights Curb Weight: Approx. 3100-3200 lbs (1406-1451 kg) Wheels Tires Front Wheel Size: 18 x 10 inches Rear Wheel Size: 18 x 13 inches Front Tire Size: 275/35ZR18 Rear Tire Size: 345/30ZR18 Bolt Pattern: 5 x 114.3 mm (5 x 4.5 inches) 🛡️ Safety Features Ratings NHTSA Front Crash Test: Not rated (Exotic sports car, typically tested under different parameters or not at all) Active Features ABS: Anti-lock Braking System (ABS) Traction Control: Traction Control System (TCS) Electronic Stability Control: Electronic Stability Control (ESC) - often adjustable or can be disabled Passive Features Airbags: Driver and Passenger Frontal Airbags Seatbelts: 3-Point Seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player, optional premium sound systems (e.g., Kicker, Alpine). Driver Assistance Cruise Control: Standard cruise control system. Connectivity Auxiliary Input: May feature an auxiliary audio input jack for external devices. Gauge Cluster Instrumentation: Comprehensive analog gauges for tachometer, speedometer, oil pressure, coolant temperature, fuel level, and voltmeter. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 7,500 miles or 6-12 months, check manual for specific recommendation. Coolant Flush Interval: Every 30,000 miles or 2-3 years. Spark Plug Replacement: Refer to manual; often at higher mileage intervals for performance engines (e.g., 100,000 miles for iridium plugs if applicable). Fluid Specifications Engine Oil Specification: SAE 0W-40 or 5W-40 Synthetic Oil meeting Chrysler MS-10850 or API SN specification (verify with manual) Engine Oil Capacity: Approximately 7 quarts (6.6 liters) with filter (verify with manual) Brake Fluid Type: DOT 3 or DOT 4 High-Temperature Brake Fluid (verify with manual) Known Issues Common Wear Items: Clutch wear, rear axle bearing issues (early ZB II), potential for oil consumption in high-mileage engines, exhaust manifold leaks. Common Issues Electrical Gremlins: While generally robust, specific electrical gremlins can occur; troubleshooting requires detailed wiring diagrams. 📚 Vehicle History Brand Heritage Heritage Focus: Dodge's performance lineage,...
Fuel delivery system, injectors, fuel pump, fuel filter, throttle body operation and servicing
Cooling And Lubrication:
Cooling system components (radiator, water pump, thermostat), lubrication system components (oil pump, oil pan, oil filter), fluid types and capacities
Chassis And Suspension:
Front and rear suspension systems, steering system, wheel alignment, shock absorbers, springs, bushings
Brakes:
Brake system components (calipers, rotors, pads, master cylinder, ABS), bleeding procedures, hydraulic system diagnostics
Electrical System:
Power distribution, battery, alternator, starter, lighting systems, sensors, actuators, body control modules
Emission Control:
Emission control systems, catalytic converters, evaporative emission control (EVAP), EGR system, diagnosis and repair of emission-related faults
Wiring Diagrams:
Comprehensive wiring schematics for all vehicle systems, including connector pinouts and wire colors