Suzuki LTZ 50 QUAD SPORT 2004-2009 Online Service Manual
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🏷️ Basic Information Identification Make: Suzuki Model: LTZ 50 QUAD SPORT Model Variant: Quad Sport Product Type: Online Service Manual Product Format: PDF Download Codes Vehicle Code Identifier: LTZ50 👋 Introduction Market Position Target Audience: Owners, DIY mechanics, and professional technicians working on the Suzuki LTZ 50 Quad Sport Segment: Youth ATV / Beginner Quad Competitive Analysis Key Competitors: Honda TRX90X, Yamaha YFM90R, Arctic Cat DVX 50 Key Features Manual Advantage: Provides detailed, authoritative information for proper maintenance and repair, maximizing vehicle longevity and performance. Manual Purpose: To guide users through all aspects of servicing, repairing, and maintaining the LTZ 50 Quad Sport. 📋 Manual Details Coverage Areas Applicable Years: 2004, 2005, 2006, 2007, 2008, 2009 Regions Covered: Global (Specifications may vary by market; manual is general service) Page Count Estimated Pages: 300+ Manual Type Type: Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, carburetor, ignition system, cooling, lubrication, starting system, charging system Transmission: Automatic transmission (CVT) operation, maintenance, and overhaul Chassis: Frame, suspension (front and rear), steering system, wheels and tires Brakes: Front and rear brake system inspection, service, and repair (hydraulic drum/disc) Electrical: Wiring diagrams, lighting, battery, fuses, ignition switch, starter solenoid, electrical component testing Fuel System: Fuel tank, fuel lines, fuel filter, carburetor adjustments and cleaning Body: Body panels, fenders, seat, handlebars, controls Procedures Included Maintenance: Routine maintenance checks, lubrication points, fluid changes, filter replacements, spark plug service, valve clearance adjustment Troubleshooting: Diagnostic guides for common issues, symptom-based troubleshooting charts Repair: Step-by-step disassembly and reassembly instructions for all major components and systems Specifications: Torque specifications, clearances, fluid capacities, electrical values, diagnostic data Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) Diagnostic Level: Detailed fault finding procedures and diagnostic flowcharts 📊 Manual Specifications File Format Searchable Text: Yes (Optimized for search functionality) Printable: Yes (Designed for easy printing of individual sections or the entire manual) Print Quality Image Resolution: High (Clear diagrams, illustrations, and photographs) Binding Type Binding For Digital: N/A (Digital Download) Paper Type Paper Type For Digital: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, Air-cooled Engine Displacement: 49 cc Bore X Stroke: 39.0 mm x 41.5 mm Compression Ratio: 9.4:1 Performance Horsepower: Approx. 4.5 HP (Varies by tuning and regulations) Torque: Not officially specified, but sufficient for its class Fuel System Fuel Delivery: Mikuni VM15SC Carburetor Fuel Type: Unleaded gasoline Fuel Tank Capacity: 2.0 Liters (0.5 US gal) Ignition Ignition System: CDI (Capacitor Discharge Ignition) Lubrication Oil Type: Suzuki Performance Oil SAE 10W-40 API SE, SF, or SG Oil Capacity: 0.8 Liters (0.85 US qt) for oil change, 0.9 Liters (0.95 US qt) for filter change Cooling Cooling Method: Air-cooled 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive System: Chain drive, 2WD Features Gear Selection: Forward, Neutral, Reverse Clutch Type: Wet, multi-plate, automatic centrifugal clutch Maintenance Transmission Fluid: Suzuki Gear Oil SAE 80W API GL-4 (or equivalent) Transmission Fluid Capacity: 0.12 Liters (0.13 US qt) 📐 Dimensions Exterior Overall Length: 1450 mm (57.1 in) Overall Width: 900 mm (35.4 in) Overall Height: 920 mm (36.2 in) Wheelbase: 985 mm (38.8 in) Ground Clearance: 115 mm (4.5 in) Weights Dry Weight: 73 kg (161 lbs) Curb Weight: N/A (Not specified, but includes fluids) Max Load Capacity: Not specified, designed for youth riders Wheels Tires Front Tire Size: AT16 x 7-7 Rear Tire Size: AT16 x 7-7 Wheel Bolt Pattern: 4/110 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet youth ATV safety guidelines Active Features Throttle Limiter: Adjustable throttle limiter screw to control top speed Parking Brake: Mechanical parking brake Passive Features Footwells: Full floorboards with heel guards for rider foot protection Engine Cut Off: Tether cord with engine cut-off switch for emergency stops Lighting: Headlight, tail light/brake light for visibility 💡 Technology Features Infotainment Infotainment System: N/A (This is a basic youth ATV, no complex infotainment) Driver Assistance Driver Assistance Features: Throttle limiter for speed control is the primary safety/assistance technology. Connectivity Connectivity Options: N/A (No electronic connectivity features) 🔧 Maintenance Service Intervals Initial Service: Check and tighten all fasteners, check oil level, clean air filter (within first 10 hours or 1 month). Regular Maintenance: Every 20 hours or 3 months: Change engine oil, inspect spark plug, clean/inspect air filter, check brake operation, lubricate chain. Periodic Maintenance: Every 100 hours or 12 months: Replace air filter element, inspect and adjust valve clearance, check and adjust carburetor, inspect drive chain and sprockets, inspect brake system components. Fluid Specifications Engine Oil Grade: SAE 10W-40 API SE, SF, or SG Gearbox Oil Grade: SAE 80W API GL-4 Coolant Type: Air-cooled (No coolant specified) Known Issues Common Wear Item Carburetor: Carburetor jets can become clogged over time, requiring cleaning and proper adjustment, especially...
Adjustable throttle limiter screw to control top speed
Parking Brake:
Mechanical parking brake
Passive Features
Footwells:
Full floorboards with heel guards for rider foot protection
Engine Cut Off:
Tether cord with engine cut-off switch for emergency stops
Lighting:
Headlight, tail light/brake light for visibility
💡 Technology Features
Infotainment
Infotainment System:
N/A (This is a basic youth ATV, no complex infotainment)
Driver Assistance
Driver Assistance Features:
Throttle limiter for speed control is the primary safety/assistance technology.
Connectivity
Connectivity Options:
N/A (No electronic connectivity features)
🔧 Maintenance
Service Intervals
Initial Service:
Check and tighten all fasteners, check oil level, clean air filter (within first 10 hours or 1 month).
Regular Maintenance:
Every 20 hours or 3 months: Change engine oil, inspect spark plug, clean/inspect air filter, check brake operation, lubricate chain.
Periodic Maintenance:
Every 100 hours or 12 months: Replace air filter element, inspect and adjust valve clearance, check and adjust carburetor, inspect drive chain and sprockets, inspect brake system components.
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 API SE, SF, or SG
Gearbox Oil Grade:
SAE 80W API GL-4
Coolant Type:
Air-cooled (No coolant specified)
Known Issues
Common Wear Item Carburetor:
Carburetor jets can become clogged over time, requiring cleaning and proper adjustment, especially if using stale fuel.
Common Wear Item Air Filter:
The foam air filter requires regular cleaning and oiling to ensure proper engine performance and longevity.
Common Wear Item Drive Chain:
The drive chain requires regular cleaning, lubrication, and tension adjustment to prevent premature wear on sprockets and chain.
Electrical Component Battery:
Battery maintenance (checking charge and terminal connections) is crucial for reliable starting.
📚 Vehicle History
Brand Heritage
Brand Focus:
Suzuki has a long-standing reputation in motorsports and powersports, known for reliable and performance-oriented vehicles.
Model Evolution
Ltz Lineage:
Part of Suzuki's popular LT-Z line, known for sport-oriented ATVs. The LTZ 50 is an entry-level model designed for younger riders.
Production
Production Period:
2004-2009 (This manual covers this specific range)
Manufacturing Origin:
Likely manufactured in Japan or through Suzuki's global production network.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific industry awards for the LTZ 50 are not widely documented; its success is more in its market segment adoption.
Ratings
Consumer Reviews:
Generally well-regarded for its durability and suitability as a beginner's ATV when properly maintained.
Certifications
Safety Certifications:
Meets relevant safety standards for youth ATVs in its target markets.
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