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Suzuki Swift 2004-2009 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Suzuki Model: Swift Generation: ZC/ZD Series (Second Generation) Codes Chassis Codes: ZC11S, ZC21S, ZC31S, ZD11S, ZD21S 👋 Introduction Market Position Segment: Subcompact hatchback Competitive Analysis Key Competitors: Honda Fit, Toyota Yaris, Ford Fiesta, Chevrolet Aveo, Nissan Versa Key Features Vehicle Philosophy: The Suzuki Swift (ZC/ZD series) is known for its nimble handling, compact size, fuel efficiency, and sporty styling, often appealing to younger drivers or those seeking an economical and engaging driving experience. 📋 Manual Details Coverage Areas Covered Years: 2004, 2005, 2006, 2007, 2008, 2009 Page Count Total Pages: 1444 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, lubrication system, cooling system, fuel system (injection, pump, injectors), intake and exhaust systems, timing system (belts/chains), engine management (ECU, sensors). Engine Electrical: Ignition system, starting system, charging system, engine control module (ECM) and diagnostics, sensor testing, wiring diagrams, emissions control systems. Transmission: Manual transmission (MT): clutch system, gear shifting mechanisms, gearbox overhaul, fluid specifications. Automatic transmission (AT): torque converter, valve body, hydraulic control, transmission fluid, general repair procedures. Drivetrain: Front-wheel drive (FWD) system, drive shafts, CV joints, differential, wheel hub assembly. Suspension: Front suspension (struts, control arms, bushings, ball joints), rear suspension (torsion beam, shock absorbers, springs), wheel alignment specifications, steering knuckle, hub assemblies. Steering: Power steering system (hydraulic or electric), steering column, steering rack and pinion, tie rods, steering wheel, alignment procedures. Brakes: Front and rear disc brakes, brake pads, brake calipers, brake rotors, master cylinder, brake booster, ABS system (sensors, control module, hydraulic unit), brake lines, bleeding procedures, parking brake. Body Exterior: Body panel removal and installation (doors, hood, trunk lid, fenders), bumpers, grilles, mirrors, glass replacement, chassis structure, corrosion protection. Body Interior: Dashboard removal and installation, trim panels, seats, seat belts, airbags (SRS system), interior lighting, HVAC controls, sound deadening. Electrical System General: Battery, starter motor, alternator, fuses, relays, lighting (headlights, taillights, interior lights), horn, wipers, washers, power windows, central locking, exterior mirrors. HVAC System: Air conditioning system, heating system, ventilation, blower motor, evaporator, condenser, refrigerant, cabin air filter, diagnostic procedures. Safety Systems: Airbag system (SRS), seat belt pre-tensioners, ABS, traction control (if equipped), rollover protection. Procedures Included General Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, belt inspections, spark plug replacement, battery maintenance. Troubleshooting: Systematic diagnostic procedures for common and complex issues across all vehicle systems, including symptom-based troubleshooting guides and fault code interpretation. Disassembly Assembly: Detailed step-by-step instructions for removing, disassembling, inspecting, repairing, and reassembling all major vehicle components and systems. Repair Replacement: Instructions for replacing worn or damaged parts, including clutch replacement, brake pad/rotor replacement, suspension component replacement, engine component repair, and body panel repair. Adjustment Calibration: Procedures for adjusting brakes, clutch, throttle, steering alignment, and electronic systems where calibration is required after component replacement. Diagnostics: OBD-II diagnostics, reading and clearing fault codes, sensor data analysis, component testing using diagnostic tools. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and wire colors. Technical Depth Depth: Comprehensive, bumper-to-bumper coverage suitable for professional technicians and advanced DIY enthusiasts. Includes detailed explanations, pictorial diagrams, and service specifications. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Yes, all pages are printable. Binding Type Binding: Digital (PDF download, no physical binding) Paper Type Paper: Not Applicable (Digital format) Software Requirements Reader Software: Adobe Reader Compatibility Operating Systems: Windows, Mac OS, Linux OS ⚙️ Engine Specifications Primary Engine Engine Options: M13A (1.3L), M15A (1.5L), M16A (1.6L - particularly for Sport/GTi variants), D13A (1.3L Diesel - in some markets). Performance Typical Hp Range: 70-125 hp (depending on engine and market variant) Typical Torque Range: 115-150 Nm (depending on engine and market variant) Fuel System Injection Type: Multi-point fuel injection (MPI) Other Engine Management: Engine Control Module (ECM) controlling fuel injection, ignition timing, and emissions. 🔧 Transmission Standard Manual Transmission: 5-speed manual transmission (MT) Optional Automatic Transmission: 4-speed automatic transmission (AT) on some models. Features Clutch Type: Dry single-plate clutch 📐 Dimensions Exterior Typical Length: Approx. 3,760 - 3,780 mm Typical Width: Approx. 1,690 mm Typical Height: Approx. 1,550 mm Weights Typical Curb Weight: Approx. 970 - 1070 kg 🛡️ Safety Features Ratings Euro Ncap Rating: 4 stars (for models tested in relevant period, e.g., 2004-2005 models) Active Features ABS: Anti-lock Braking System (ABS) available on many trims. Ebs: Electronic Brake-force Distribution (EBD) often paired with ABS. Passive Features Airbags: Driver and front passenger airbags standard; side airbags and curtain airbags available on higher trims. Seatbelts: Pre-tensioning seatbelts with force limiters for front occupants. 💡 Technology Features Infotainment Audio System: Standard CD player with AM/FM radio; optional MP3 playback and auxiliary input. Higher trims may feature enhanced speaker systems. Driver Assistance Cruise Control: Available on select...
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Type: Car
Verkoper:
Sku: 389293
Collecties: ALL Suzuki

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Suzuki Swift 2004-2009 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Swift
Generation:
ZC/ZD Series (Second Generation)
Codes
Chassis Codes:
ZC11S, ZC21S, ZC31S, ZD11S, ZD21S
👋 Introduction
Market Position
Segment:
Subcompact hatchback
Competitive Analysis
Key Competitors:
Honda Fit, Toyota Yaris, Ford Fiesta, Chevrolet Aveo, Nissan Versa
Key Features
Vehicle Philosophy:
The Suzuki Swift (ZC/ZD series) is known for its nimble handling, compact size, fuel efficiency, and sporty styling, often appealing to younger drivers or those seeking an economical and engaging driving experience.
📋 Manual Details
Coverage Areas
Covered Years:
2004, 2005, 2006, 2007, 2008, 2009
Page Count
Total Pages:
1444
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, lubrication system, cooling system, fuel system (injection, pump, injectors), intake and exhaust systems, timing system (belts/chains), engine management (ECU, sensors).
Engine Electrical:
Ignition system, starting system, charging system, engine control module (ECM) and diagnostics, sensor testing, wiring diagrams, emissions control systems.
Transmission:
Manual transmission (MT): clutch system, gear shifting mechanisms, gearbox overhaul, fluid specifications. Automatic transmission (AT): torque converter, valve body, hydraulic control, transmission fluid, general repair procedures.
Drivetrain:
Front-wheel drive (FWD) system, drive shafts, CV joints, differential, wheel hub assembly.
Suspension:
Front suspension (struts, control arms, bushings, ball joints), rear suspension (torsion beam, shock absorbers, springs), wheel alignment specifications, steering knuckle, hub assemblies.
Steering:
Power steering system (hydraulic or electric), steering column, steering rack and pinion, tie rods, steering wheel, alignment procedures.
Brakes:
Front and rear disc brakes, brake pads, brake calipers, brake rotors, master cylinder, brake booster, ABS system (sensors, control module, hydraulic unit), brake lines, bleeding procedures, parking brake.
Body Exterior:
Body panel removal and installation (doors, hood, trunk lid, fenders), bumpers, grilles, mirrors, glass replacement, chassis structure, corrosion protection.
Body Interior:
Dashboard removal and installation, trim panels, seats, seat belts, airbags (SRS system), interior lighting, HVAC controls, sound deadening.
Electrical System General:
Battery, starter motor, alternator, fuses, relays, lighting (headlights, taillights, interior lights), horn, wipers, washers, power windows, central locking, exterior mirrors.
HVAC System:
Air conditioning system, heating system, ventilation, blower motor, evaporator, condenser, refrigerant, cabin air filter, diagnostic procedures.
Safety Systems:
Airbag system (SRS), seat belt pre-tensioners, ABS, traction control (if equipped), rollover protection.
Procedures Included
General Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, belt inspections, spark plug replacement, battery maintenance.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues across all vehicle systems, including symptom-based troubleshooting guides and fault code interpretation.
Disassembly Assembly:
Detailed step-by-step instructions for removing, disassembling, inspecting, repairing, and reassembling all major vehicle components and systems.
Repair Replacement:
Instructions for replacing worn or damaged parts, including clutch replacement, brake pad/rotor replacement, suspension component replacement, engine component repair, and body panel repair.
Adjustment Calibration:
Procedures for adjusting brakes, clutch, throttle, steering alignment, and electronic systems where calibration is required after component replacement.
Diagnostics:
OBD-II diagnostics, reading and clearing fault codes, sensor data analysis, component testing using diagnostic tools.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, including component locations and wire colors.
Technical Depth
Depth:
Comprehensive, bumper-to-bumper coverage suitable for professional technicians and advanced DIY enthusiasts. Includes detailed explanations, pictorial diagrams, and service specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Yes, all pages are printable.
Binding Type
Binding:
Digital (PDF download, no physical binding)
Paper Type
Paper:
Not Applicable (Digital format)
Software Requirements
Reader Software:
Adobe Reader
Compatibility
Operating Systems:
Windows, Mac OS, Linux OS
⚙️ Engine Specifications
Primary Engine
Engine Options:
M13A (1.3L), M15A (1.5L), M16A (1.6L - particularly for Sport/GTi variants), D13A (1.3L Diesel - in some markets).
Performance
Typical Hp Range:
70-125 hp (depending on engine and market variant)
Typical Torque Range:
115-150 Nm (depending on engine and market variant)
Fuel System
Injection Type:
Multi-point fuel injection (MPI)
Other
Engine Management:
Engine Control Module (ECM) controlling fuel injection, ignition timing, and emissions.
🔧 Transmission
Standard
Manual Transmission:
5-speed manual transmission (MT)
Optional
Automatic Transmission:
4-speed automatic transmission (AT) on some models.
Features
Clutch Type:
Dry single-plate clutch
📐 Dimensions
Exterior
Typical Length:
Approx. 3,760 - 3,780 mm
Typical Width:
Approx. 1,690 mm
Typical Height:
Approx. 1,550 mm
Weights
Typical Curb Weight:
Approx. 970 - 1070 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 stars (for models tested in relevant period, e.g., 2004-2005 models)
Active Features
ABS:
Anti-lock Braking System (ABS) available on many trims.
Ebs:
Electronic Brake-force Distribution (EBD) often paired with ABS.
Passive Features
Airbags:
Driver and front passenger airbags standard; side airbags and curtain airbags available on higher trims.
Seatbelts:
Pre-tensioning seatbelts with force limiters for front occupants.
💡 Technology Features
Infotainment
Audio System:
Standard CD player with AM/FM radio; optional MP3 playback and auxiliary input. Higher trims may feature enhanced speaker systems.
Driver Assistance
Cruise Control:
Available on select higher trim levels.
Connectivity
Power Accessories:
Power windows, power mirrors, central locking are common features, with availability varying by trim.
🔧 Maintenance
Service Intervals
Engine Oil Filter Change:
Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first (check specific market recommendations).
Spark Plug Replacement:
Refer to manual for specific engine and plug type (e.g., iridium plugs may have longer intervals).
Timing Belt Replacement:
For engines using timing belts, typically around 90,000 - 100,000 km (56,000 - 62,000 miles) or 5-6 years. Check specific engine code.
Fluid Specifications
Engine Oil Type:
API SJ or SL, SAE 0W-20, 5W-30, or 10W-30 (refer to manual for specific engine and climate).
Coolant Type:
Ethylene glycol-based antifreeze (Suzuki Super Long Life Coolant or equivalent).
Brake Fluid Type:
DOT 3 or DOT 4.
Transmission Fluid Mt:
API GL-4, SAE 75W-85 or 75W-90.
Transmission Fluid At:
Suzuki ATF 5D06 or equivalent.
Known Issues
Common Problems:
Minor electrical gremlins, occasional suspension component wear (bushings, ball joints), potential clutch wear in manual models, water pump leaks on some engines.
📚 Vehicle History
Brand Heritage
Suzuki Automotive Focus:
Suzuki is renowned for producing small, lightweight, and fuel-efficient vehicles, often with a focus on sporty dynamics and value for money. This heritage strongly influences the Swift.
Model Evolution
Second Generation Zc Zd:
Introduced in 2004, the ZC/ZD Swift represented a significant redesign over its predecessor, featuring a more modern platform, improved safety, and a wider range of engine options. It aimed to compete effectively in the growing global subcompact market.
Production
Manufacturing Locations:
Primarily manufactured in Japan, with significant production also occurring in Hungary and other global facilities depending on the market.
🏆 Awards & Recognition
Recognitions
Automotive Journalism:
The Swift often receives praise from automotive journalists for its driving dynamics, value, and distinctive styling within the subcompact segment.
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