Arctic Cat 2004 650 V 2 4X4 FIS CAT GREEN SE CA A2004ISR4BCAA [Parts Manual]
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This manual covers the 650 V-Twin 4x4 FIS SE CA, a 2004 model year all-terrain vehicle. Engineered for high performance and utility, this ATV features a robust liquid-cooled V-twin engine, selectable 4x4 capability with a front differential lock, and independent front and rear suspension for superior handling and ride comfort. Its rugged construction and ample cargo capacity make it ideal for recreational riding, agricultural tasks, and general off-road exploration. The 650 V-Twin represents a commitment to building powerful and capable off-road machines, distinguishing itself with its potent powertrain and advanced traction systems. This factory parts manual provides comprehensive identification of all components for the complete 2004 650 V-Twin 4x4 FIS SE CA ATV. It includes detailed part breakdowns and exploded views for every system, from the engine assembly and powertrain to the chassis, suspension, braking, and electrical systems. The manual is designed to assist owners, mechanics, and technicians in accurately identifying and ordering replacement parts, ensuring efficient maintenance and repair. With its searchable, printable, and zoomable format in English, this resource is an essential tool for keeping your vehicle in optimal condition. 🏷️ Basic Information Identification Make: Arctic Cat Model: 650 V-Twin 4x4 FIS Year: 2004 Trim: SE (Special Edition) CA Color Code: CAT GREEN Codes Product Code: A2004ISR4BCAA Manual Type Code: Parts Manual 👋 Introduction Market Position Category: High-performance utility ATV Target Audience: Recreational riders, agricultural users, and general off-road enthusiasts seeking a powerful and capable ATV. Competitive Analysis Competitors: Polaris Sportsman series, Yamaha Grizzly, Can-Am Outlander. Key Features Powertrain: Liquid-cooled V-twin engine, selectable 4x4 with front differential lock (FIS - Feature Integrated System). Suspension: Independent front and rear suspension for improved ride quality and handling over rough terrain. Design: Rugged construction, ample cargo capacity, and comfortable seating position. 📋 Manual Details Coverage Areas Primary Coverage: Complete Arctic Cat 2004 650 V-Twin 4x4 FIS SE CA ATV Specific Sections: Accelerator, Air Intake, Battery and Starter Motor, Cam Chain, Canopy and Taillight, Cargo Box and Tailgate, Clutch, V-Belt, Magneto Cover, Console, Floor Panel, Cooling, Crank Balancer, Crankshaft and Piston, Cylinder, Cylinder Head and Camshaft/Valve, Dash, Drive Train, Engine and Exhaust, Frame and Related Parts, Front Brake, Front Drive Gearcase, Front Suspension, Gas Tank, Gear Shifting, Hood and Headlight, Magneto, Oil Filter/Pump, Rear and Parking Brake, Rear Suspension, Seat, Secondary Drive, Secondary Transmission, Shifter, Starter Clutch, Steering, Sway Bar, Throttle Body, Tilt Frame, Transmission, Water Pump, Wheel and Tire, Wiring Harness Page Count Estimated Page Count: Varies by PDF, typically 300-500 pages for a comprehensive parts manual of this era and type Manual Type Type: Factory Parts Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine assembly, crankshaft, pistons, cylinder, cylinder head, camshaft, valves, starter motor, magneto, oil pump, water pump, clutch, V-belt, transmission, drive train, front and rear drive gearcases, secondary drive/transmission. Chassis And Suspension: Frame, front suspension, rear suspension, wheels, tires, steering, sway bar, tilt frame. Braking System: Front brake system, rear brake system, parking brake. Electrical System: Battery, starter motor, magneto, wiring harness, headlights, taillight. Body And Trim: Canopy, taillight, cargo box, tailgate, console, floor panel, dash, hood, headlight, seat, gas tank. Procedures Included Identification: Part identification for all components. Assembly Disassembly: Exploded views and part breakdowns for complete disassembly and reassembly of all covered systems. Ordering Parts: Detailed parts lists with corresponding part numbers for ordering. Technical Depth Depth: Component-level parts breakdown. Focuses on identification and sourcing of individual parts for repair and maintenance, not detailed repair procedures. Essential for parts identification during overhaul and maintenance. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: Printable, zoomable, searchable text for clarity and ease of use. Binding Type Binding: Digital (Downloadable PDF) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Type: V-twin, 4-stroke, liquid-cooled Displacement: 641cc Bore X Stroke: Approx. 76 mm x 70 mm (typical for this engine family) Compression Ratio: Typically around 9.2:1 to 9.7:1 Valvetrain: SOHC (Single Overhead Cam), 4 valves per cylinder Performance Horsepower: Estimated 50-55 HP (at crankshaft) Torque: Estimated 40-45 lb-ft (at crankshaft) Fuel System Carburetion: Dual Mikuni BNS 36 carburetors Fuel Type: Unleaded gasoline, 87 octane or higher Cooling System Type: Liquid-cooled with fan assist Oil System Type: Wet sump 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Drive Modes: 2WD/4WD, Lockable front differential (FIS) Gear Selection: High, Low, Neutral, Reverse, Park Features Secondary Drive: Shaft drive to rear differential Secondary Transmission: Shaft drive to front differential 📐 Dimensions Exterior Length: Approx. 83.1 inches (2110 mm) Width: Approx. 47.6 inches (1210 mm) Height: Approx. 47.5 inches (1205 mm) Wheelbase: Approx. 50 inches (1270 mm) Weights Dry Weight: Approx. 580 lbs (263 kg) Towing Capacity: Up to 1,050 lbs (476 kg) Rack Capacity Front: 60 lbs (27 kg) Rack Capacity Rear: 100 lbs (45 kg) 🛡️ Safety Features Ratings Atv Safety:...
This manual covers the 650 V-Twin 4x4 FIS SE CA, a 2004 model year all-terrain vehicle. Engineered for high performance and utility, this ATV features a robust liquid-cooled V-twin engine, selectable 4x4 capability with a front differential lock, and independent front and rear suspension for superior handling and ride comfort. Its rugged construction and ample cargo capacity make it ideal for recreational riding, agricultural tasks, and general off-road exploration. The 650 V-Twin represents a commitment to building powerful and capable off-road machines, distinguishing itself with its potent powertrain and advanced traction systems.
This factory parts manual provides comprehensive identification of all components for the complete 2004 650 V-Twin 4x4 FIS SE CA ATV. It includes detailed part breakdowns and exploded views for every system, from the engine assembly and powertrain to the chassis, suspension, braking, and electrical systems. The manual is designed to assist owners, mechanics, and technicians in accurately identifying and ordering replacement parts, ensuring efficient maintenance and repair. With its searchable, printable, and zoomable format in English, this resource is an essential tool for keeping your vehicle in optimal condition.
🏷️ Basic Information
Identification
Make:
Arctic Cat
Model:
650 V-Twin 4x4 FIS
Year:
2004
Trim:
SE (Special Edition) CA
Color Code:
CAT GREEN
Codes
Product Code:
A2004ISR4BCAA
Manual Type Code:
Parts Manual
👋 Introduction
Market Position
Category:
High-performance utility ATV
Target Audience:
Recreational riders, agricultural users, and general off-road enthusiasts seeking a powerful and capable ATV.
Liquid-cooled V-twin engine, selectable 4x4 with front differential lock (FIS - Feature Integrated System).
Suspension:
Independent front and rear suspension for improved ride quality and handling over rough terrain.
Design:
Rugged construction, ample cargo capacity, and comfortable seating position.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Arctic Cat 2004 650 V-Twin 4x4 FIS SE CA ATV
Specific Sections:
Accelerator, Air Intake, Battery and Starter Motor, Cam Chain, Canopy and Taillight, Cargo Box and Tailgate, Clutch, V-Belt, Magneto Cover, Console, Floor Panel, Cooling, Crank Balancer, Crankshaft and Piston, Cylinder, Cylinder Head and Camshaft/Valve, Dash, Drive Train, Engine and Exhaust, Frame and Related Parts, Front Brake, Front Drive Gearcase, Front Suspension, Gas Tank, Gear Shifting, Hood and Headlight, Magneto, Oil Filter/Pump, Rear and Parking Brake, Rear Suspension, Seat, Secondary Drive, Secondary Transmission, Shifter, Starter Clutch, Steering, Sway Bar, Throttle Body, Tilt Frame, Transmission, Water Pump, Wheel and Tire, Wiring Harness
Page Count
Estimated Page Count:
Varies by PDF, typically 300-500 pages for a comprehensive parts manual of this era and type
Manual Type
Type:
Factory Parts Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine assembly, crankshaft, pistons, cylinder, cylinder head, camshaft, valves, starter motor, magneto, oil pump, water pump, clutch, V-belt, transmission, drive train, front and rear drive gearcases, secondary drive/transmission.
Chassis And Suspension:
Frame, front suspension, rear suspension, wheels, tires, steering, sway bar, tilt frame.
Braking System:
Front brake system, rear brake system, parking brake.
Exploded views and part breakdowns for complete disassembly and reassembly of all covered systems.
Ordering Parts:
Detailed parts lists with corresponding part numbers for ordering.
Technical Depth
Depth:
Component-level parts breakdown. Focuses on identification and sourcing of individual parts for repair and maintenance, not detailed repair procedures. Essential for parts identification during overhaul and maintenance.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
Printable, zoomable, searchable text for clarity and ease of use.
Binding Type
Binding:
Digital (Downloadable PDF)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
V-twin, 4-stroke, liquid-cooled
Displacement:
641cc
Bore X Stroke:
Approx. 76 mm x 70 mm (typical for this engine family)
FIS (Front Differential Lock) system for enhanced traction in challenging terrain.
Connectivity
Features:
N/A (No modern electronic connectivity features like Bluetooth or USB)
🔧 Maintenance
Service Intervals
Oil Change Engine:
Every 100 hours or annually, whichever comes first. Check manual for specific mileage equivalent.
Air Filter Cleaning:
Inspect every 20 hours, clean/replace as needed. More frequent cleaning in dusty conditions.
Spark Plug Inspection:
Inspect annually or every 100 hours.
Brake Fluid Flush:
Recommended every 2 years.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-40 or 20W-50 depending on ambient temperature. Verify with manual for specific Arctic Cat recommendations.
Engine Oil Capacity:
Approximately 2.1 quarts (2.0 liters) with filter change.
Coolant:
Ethylene glycol-based antifreeze, 50/50 mix with distilled water.
Transmission Fluid:
Arctic Cat recommends their specific CVT Fluid or an equivalent ATV transmission fluid. Check manual for exact specification.
Gearcase Fluid Front Rear:
API GL-5, SAE 80W-90 gear oil. Verify with manual for specific Arctic Cat part numbers.
Known Issues
Cvt Belt Wear:
CVT belts can wear over time, especially with aggressive riding. Regular inspection and replacement are recommended.
Carburetor Adjustment:
Carburetors may require occasional synchronization and adjustment for optimal performance.
Cooling System Leaks:
Older ATVs can develop coolant leaks from hoses or radiator. Regular inspection of the cooling system is important.
📚 Vehicle History
Brand Heritage
Manufacturer:
Arctic Cat (Textron Off Road)
Heritage:
Arctic Cat has a long history in powersports, starting with snowmobiles and expanding into ATVs and UTVs. Known for building rugged and performance-oriented off-road vehicles.
Model Evolution
Lineage:
The 650 V-Twin was a significant model for Arctic Cat, offering a powerful V-twin engine configuration that was a step up in performance and capability for many riders.
Key Innovations:
Introduction of the 650 V-twin engine platform, the 'FIS' system for enhanced 4x4 traction.
Production
Manufacturing Location:
USA (Typically Thief River Falls, Minnesota)
🏆 Awards & Recognition
Recognitions
Historical Acclaim:
While specific awards for the 2004 650 V-Twin may not be widely documented, Arctic Cat ATVs of this era were generally praised for their power, durability, and capability in the utility ATV market.
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