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Chrysler Grand Voyager 2004 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Chrysler Model: Grand Voyager Year: 2004 Platform: NS/GS (Based on Dodge Caravan/Plymouth Grand Voyager) Codes Chassis Code: VG Series (North American counterpart RS/GS) 👋 Introduction Market Position Segment: Full-size Minivan Target Audience: Owners seeking to perform DIY maintenance and repairs, professional mechanics Competitive Analysis Competitors 2004: Honda Odyssey, Toyota Sienna, Ford Freestar, Chevrolet Venture/Montana SV6 Key Features Value Proposition: Empowers owners to perform repairs and maintenance, saving significant labor costs compared to dealership service Content Advantage: Actual genuine factory service information, mirroring professional technician knowledge Usability: Printable pages, searchable PDF, easy navigation via table of contents and numbered instructions 📋 Manual Details Coverage Areas Primary Coverage: Chrysler Grand Voyager 2004 Styles Covered: All styles Page Count Estimated Pages: Hundreds of pages (exact count not specified, but described as comprehensive) Manual Type Type: Factory Service Repair Manual Source: Official Factory Service Manuals (not third-party) Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine Service/Repair, Transmission Service/Repair, Fuel Injection/Fuel System, Cooling System, Emission System, Engine Control System, Differential/Drive, Axle Chassis: Brake System, Suspension, Steering, Chassis/Body Electrical & HVAC: Wiring Diagram, Electrical System, Heater/Air Conditioner Interior & Safety: Restraint System, Interior General Operations: General Maintenance, Troubleshooting, Periodic Lubrication Procedures Included Repair Procedures: Step-by-step repair procedures, detailed substeps, diagnostic and repair procedures Maintenance: General maintenance, periodic lubrication Troubleshooting: Advanced troubleshooting guide, diagnosing and correcting problems Electrical Diagnosis: Troubleshooting and electrical service procedures combined with detailed wiring diagrams Technical Depth Depth: Comprehensive (covers all aspects of repair, maintenance, rebuilding, refurbishing, restoring) User Level: Suitable for owners and professional technicians 📊 Manual Specifications File Format Format: PDF Accessibility: Viewable and printable on PC-based Windows and Mac operating systems Searchability: Searchable function for easy information retrieval Print Quality Printability: Printable (entirety or specific pages) without restriction Resolution: High resolution Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Delivery Delivery Method: Instant Download after payment completion Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Option 1: 3.3L (3301cc) V6 OHV 12-valve (Chrysler EGJ) Engine Option 2: 3.8L (3778cc) V6 OHV 12-valve (Chrysler EGH) Performance Horsepower 3.3L: Approx. 180 hp @ 5000 rpm (varies slightly by year/spec) Torque 3.3L: Approx. 205 lb-ft @ 3200 rpm (varies slightly by year/spec) Horsepower 3.8L: Approx. 200-205 hp @ 5200 rpm (varies slightly by year/spec) Torque 3.8L: Approx. 235-240 lb-ft @ 3800 rpm (varies slightly by year/spec) Fuel System Injection Type: Sequential Multi-Port Fuel Injection (MPI) Engine Management ECU: Engine Control Unit (ECU) with diagnostic capabilities (OBD-II) 🔧 Transmission Standard Transmission Type: 4-speed automatic transaxle Transmission Model 3.3L: 41TE Transmission Model 3.8L: 42LE (likely, common for this era and engine) Features Overdrive: Yes Transmission Fluid Type: ATF+4 (Automatic Transmission Fluid) 📐 Dimensions Exterior Length: Approx. 199.7 inches Width: Approx. 79.5 inches (excluding mirrors) Height: Approx. 68.7 inches Weights Curb Weight: Approx. 4,200 - 4,500 lbs (depending on configuration) Gross Vehicle Weight Rating Gvw: Varies, consult specific vehicle 🛡️ Safety Features Ratings NHTSA Frontal Impact Driver: Good (for 2004 model year, typically) NHTSA Frontal Impact Passenger: Good (for 2004 model year, typically) NHTSA Side Impact Front Seat: Acceptable/Good (depending on specific test, can vary) Passive Features Airbags: Front airbags, optional side curtain airbags Seat Belts: 3-point seat belts with pretensioners Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TCS) 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD or Cassette player, optional premium audio systems Navigation: Optional factory navigation system available on higher trims Driver Assistance Cruise Control: Standard cruise control Parking Assist: Optional rear parking assist sensors Connectivity Auxiliary Input: Not typically standard; aftermarket solutions may be available 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used. Consult manual for specifics. Transmission Fluid Change: Approximately every 30,000-60,000 miles. Consult manual for exact interval. Spark Plug Replacement: Typically around 100,000 miles for platinum/iridium plugs. Consult manual for specific plug type and interval. Fluid Specifications Engine Oil Type: SAE 5W-30 or 5W-40 (check owner's manual for specific viscosity and API service classification) Coolant Type: Chrysler HOAT (Hybrid Organic Additive Technology) or equivalent extended-life antifreeze/coolant Brake Fluid Type: DOT 3 Known Issues Common Problem 1: Power Window Motor failure Common Problem 2: Headliner sagging Common Problem 3: Transmission solenoid pack issues (especially on 41TE/42LE) Common Problem 4: CV Axle boot cracks/tears Common Problem 5: Alternator failure 📚 Vehicle History Brand Heritage Parent Company: Chrysler Group LLC (formerly DaimlerChrysler) Model Evolution Generation: Third Generation (NS, 1996-2000) followed by Fourth Generation (RS/GS, 2001-2007) - 2004 falls into the fourth generation. Platform Sharing: Shared platform with Dodge Caravan and Plymouth Grand Voyager, and a rebadged version as the Volkswagen Routan in later years. Production Manufacturing Location: Windsor, Ontario, Canada 🏆 Awards & Recognition...
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Sku: 79267
Collecties: ALL Chrysler

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Chrysler Grand Voyager 2004 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Grand Voyager
Year:
2004
Platform:
NS/GS (Based on Dodge Caravan/Plymouth Grand Voyager)
Codes
Chassis Code:
VG Series (North American counterpart RS/GS)
👋 Introduction
Market Position
Segment:
Full-size Minivan
Target Audience:
Owners seeking to perform DIY maintenance and repairs, professional mechanics
Competitive Analysis
Competitors 2004:
Honda Odyssey, Toyota Sienna, Ford Freestar, Chevrolet Venture/Montana SV6
Key Features
Value Proposition:
Empowers owners to perform repairs and maintenance, saving significant labor costs compared to dealership service
Content Advantage:
Actual genuine factory service information, mirroring professional technician knowledge
Usability:
Printable pages, searchable PDF, easy navigation via table of contents and numbered instructions
📋 Manual Details
Coverage Areas
Primary Coverage:
Chrysler Grand Voyager 2004
Styles Covered:
All styles
Page Count
Estimated Pages:
Hundreds of pages (exact count not specified, but described as comprehensive)
Manual Type
Type:
Factory Service Repair Manual
Source:
Official Factory Service Manuals (not third-party)
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Service/Repair, Transmission Service/Repair, Fuel Injection/Fuel System, Cooling System, Emission System, Engine Control System, Differential/Drive, Axle
Chassis:
Brake System, Suspension, Steering, Chassis/Body
Electrical & HVAC:
Wiring Diagram, Electrical System, Heater/Air Conditioner
Interior & Safety:
Restraint System, Interior
General Operations:
General Maintenance, Troubleshooting, Periodic Lubrication
Procedures Included
Repair Procedures:
Step-by-step repair procedures, detailed substeps, diagnostic and repair procedures
Maintenance:
General maintenance, periodic lubrication
Troubleshooting:
Advanced troubleshooting guide, diagnosing and correcting problems
Electrical Diagnosis:
Troubleshooting and electrical service procedures combined with detailed wiring diagrams
Technical Depth
Depth:
Comprehensive (covers all aspects of repair, maintenance, rebuilding, refurbishing, restoring)
User Level:
Suitable for owners and professional technicians
📊 Manual Specifications
File Format
Format:
PDF
Accessibility:
Viewable and printable on PC-based Windows and Mac operating systems
Searchability:
Searchable function for easy information retrieval
Print Quality
Printability:
Printable (entirety or specific pages) without restriction
Resolution:
High resolution
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download after payment completion
Requirements
Software Requirement:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
3.3L (3301cc) V6 OHV 12-valve (Chrysler EGJ)
Engine Option 2:
3.8L (3778cc) V6 OHV 12-valve (Chrysler EGH)
Performance
Horsepower 3.3L:
Approx. 180 hp @ 5000 rpm (varies slightly by year/spec)
Torque 3.3L:
Approx. 205 lb-ft @ 3200 rpm (varies slightly by year/spec)
Horsepower 3.8L:
Approx. 200-205 hp @ 5200 rpm (varies slightly by year/spec)
Torque 3.8L:
Approx. 235-240 lb-ft @ 3800 rpm (varies slightly by year/spec)
Fuel System
Injection Type:
Sequential Multi-Port Fuel Injection (MPI)
Engine Management
ECU:
Engine Control Unit (ECU) with diagnostic capabilities (OBD-II)
🔧 Transmission
Standard
Transmission Type:
4-speed automatic transaxle
Transmission Model 3.3L:
41TE
Transmission Model 3.8L:
42LE (likely, common for this era and engine)
Features
Overdrive:
Yes
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid)
📐 Dimensions
Exterior
Length:
Approx. 199.7 inches
Width:
Approx. 79.5 inches (excluding mirrors)
Height:
Approx. 68.7 inches
Weights
Curb Weight:
Approx. 4,200 - 4,500 lbs (depending on configuration)
Gross Vehicle Weight Rating Gvw:
Varies, consult specific vehicle
🛡️ Safety Features
Ratings
NHTSA Frontal Impact Driver:
Good (for 2004 model year, typically)
NHTSA Frontal Impact Passenger:
Good (for 2004 model year, typically)
NHTSA Side Impact Front Seat:
Acceptable/Good (depending on specific test, can vary)
Passive Features
Airbags:
Front airbags, optional side curtain airbags
Seat Belts:
3-point seat belts with pretensioners
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Traction Control System (TCS)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD or Cassette player, optional premium audio systems
Navigation:
Optional factory navigation system available on higher trims
Driver Assistance
Cruise Control:
Standard cruise control
Parking Assist:
Optional rear parking assist sensors
Connectivity
Auxiliary Input:
Not typically standard; aftermarket solutions may be available
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used. Consult manual for specifics.
Transmission Fluid Change:
Approximately every 30,000-60,000 miles. Consult manual for exact interval.
Spark Plug Replacement:
Typically around 100,000 miles for platinum/iridium plugs. Consult manual for specific plug type and interval.
Fluid Specifications
Engine Oil Type:
SAE 5W-30 or 5W-40 (check owner's manual for specific viscosity and API service classification)
Coolant Type:
Chrysler HOAT (Hybrid Organic Additive Technology) or equivalent extended-life antifreeze/coolant
Brake Fluid Type:
DOT 3
Known Issues
Common Problem 1:
Power Window Motor failure
Common Problem 2:
Headliner sagging
Common Problem 3:
Transmission solenoid pack issues (especially on 41TE/42LE)
Common Problem 4:
CV Axle boot cracks/tears
Common Problem 5:
Alternator failure
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler Group LLC (formerly DaimlerChrysler)
Model Evolution
Generation:
Third Generation (NS, 1996-2000) followed by Fourth Generation (RS/GS, 2001-2007) - 2004 falls into the fourth generation.
Platform Sharing:
Shared platform with Dodge Caravan and Plymouth Grand Voyager, and a rebadged version as the Volkswagen Routan in later years.
Production
Manufacturing Location:
Windsor, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Common Awards:
While specific awards for the 2004 Grand Voyager are not prominently listed, the model line consistently ranked well in consumer surveys for its practicality and passenger comfort during its production run.
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