Chrysler JR Sebring 2004 Factory Service Repair Manual
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The 2004 Sebring, part of the second generation of this model, was engineered as a compact to mid-size car available in coupe, convertible, and sedan body styles. Designed with American market preferences in mind, it offered a blend of sporty and practical aesthetics, aiming to provide competitive value within its segment against rivals like the Honda Accord and Toyota Camry. The Sebring was produced at the Sterling Heights Assembly Plant in Michigan and featured a range of engine options, including a 2.4L I4 producing 150 hp and an optional 2.7L V6 generating 200 hp, both paired with automatic transmissions, and a manual transmission available for the coupe. Its safety features included standard ABS and front airbags, with optional side airbags and traction control, contributing to respectable safety ratings from NHTSA and IIHS. This comprehensive factory service repair manual provides extensive guidance for the 2004 Sebring. It covers all essential maintenance procedures, from routine oil changes and filter replacements to detailed diagnostics and troubleshooting for complex issues. The manual offers in-depth repair and overhaul instructions for all major vehicle systems, including the engine mechanical and management systems, transmissions, brakes, suspension, steering, and electrical systems. Detailed wiring diagrams, torque specifications, and identification of special tools are also included. This resource is designed to assist owners, mechanics, and technicians in effectively maintaining, diagnosing, and repairing the vehicle, ensuring its optimal performance and longevity. 🏷️ Basic Information Identification Make: Chrysler Model: Sebring Year: 2004 Chassis Code: JR 👋 Introduction Market Position Segment: Compact/Mid-size Car (Coupe, Convertible, Sedan) Competitors 2004: Honda Accord, Toyota Camry, Ford Fusion, Mazda6, Nissan Altima Key Features Body Styles: Available as a coupe, convertible, and sedan. Styling: Designed with American market tastes in mind, offering a blend of sporty and practical aesthetics. Value Proposition: Offered competitive pricing and a range of features for its segment. 📋 Manual Details Coverage Areas Primary Coverage: Complete Factory Service Repair Manual Secondary Coverage: Maintenance, Diagnostics, Repair, Overhaul Page Count Estimated Page Count: Hundreds of Pages (Exact count not specified, but described as complete) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul and repair procedures for all engine variants, including timing, cooling, lubrication, and fuel systems. Engine Management: Engine control module (ECM) diagnostics, sensor testing, actuator operation, emissions control systems, and troubleshooting. Transmission Mechanical: Service and repair of automatic and manual transmissions, including torque converter, gearsets, valve body, and seals. Transmission Electronic: Transmission control module (TCM) diagnostics, shift solenoids, sensor inputs, and troubleshooting. Brake System: Disc brake service (front and rear), hydraulic system bleeding, ABS operation, components, and diagnostics. Suspension: Front and rear suspension components, alignment specifications, ball joints, tie rods, springs, shocks, and bushings. Steering: Power steering system, steering column, rack and pinion, and associated components and procedures. Electrical System: Comprehensive wiring diagrams, component locations, fuse and relay identification, battery, charging system, and starting system. Body And Chassis: Body panel removal and installation, interior trim, door mechanisms, glass, and structural components. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnostics, refrigerant handling, component replacement, and troubleshooting. Restraints: Airbag system operation, SRS module diagnostics, sensor locations, and seatbelt mechanisms. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, and basic inspections. Diagnostic Troubleshooting: Step-by-step diagnostic procedures for common and complex faults, including diagnostic trouble codes (DTCs) interpretation. Component Repair Overhaul: Detailed instructions for disassembling, inspecting, repairing, and reassembling major vehicle components. Torque Specifications: Precise torque values for all critical fasteners across all vehicle systems. Wiring Diagrams: Complete and detailed electrical schematics for all vehicle systems. Special Tools: Identification and usage instructions for specialized tools required for specific repairs. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding For Print: N/A (Digital download, printable) Paper Type Paper For Print: N/A (Digital download, printable) ⚙️ Engine Specifications Primary Engine Engine Code And Type: GEMA EP3 - 2.0L I4 (SOHC) (Specific to some markets, less common in North America for 2004 JR Sebring) Engine Code And Type Na: EDT - 2.4L I4 (SOHC) Engine Code And Type Optional Na: EDZ - 2.7L V6 (SOHC) Performance 2.4L Horsepower 2.4L: 150 hp @ 5800 rpm Torque 2.4L: 160 lb-ft @ 4000 rpm Performance 2.7L Horsepower 2.7L: 200 hp @ 6400 rpm Torque 2.7L: 190 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded Gasoline (87 octane recommended for 2.4L, 89 octane recommended for 2.7L) 🔧 Transmission Standard 2.4L Type: 4-Speed Automatic (41TE) Optional 2.7L Type: 4-Speed Automatic (42LE) Optional Coupe Type: 5-Speed Manual (NVT550) Features Automatic Control: Electronically controlled, adaptive shift logic. Fluid...
The 2004 Sebring, part of the second generation of this model, was engineered as a compact to mid-size car available in coupe, convertible, and sedan body styles. Designed with American market preferences in mind, it offered a blend of sporty and practical aesthetics, aiming to provide competitive value within its segment against rivals like the Honda Accord and Toyota Camry. The Sebring was produced at the Sterling Heights Assembly Plant in Michigan and featured a range of engine options, including a 2.4L I4 producing 150 hp and an optional 2.7L V6 generating 200 hp, both paired with automatic transmissions, and a manual transmission available for the coupe. Its safety features included standard ABS and front airbags, with optional side airbags and traction control, contributing to respectable safety ratings from NHTSA and IIHS.
This comprehensive factory service repair manual provides extensive guidance for the 2004 Sebring. It covers all essential maintenance procedures, from routine oil changes and filter replacements to detailed diagnostics and troubleshooting for complex issues. The manual offers in-depth repair and overhaul instructions for all major vehicle systems, including the engine mechanical and management systems, transmissions, brakes, suspension, steering, and electrical systems. Detailed wiring diagrams, torque specifications, and identification of special tools are also included. This resource is designed to assist owners, mechanics, and technicians in effectively maintaining, diagnosing, and repairing the vehicle, ensuring its optimal performance and longevity.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Year:
2004
Chassis Code:
JR
👋 Introduction
Market Position
Segment:
Compact/Mid-size Car (Coupe, Convertible, Sedan)
Competitors 2004:
Honda Accord, Toyota Camry, Ford Fusion, Mazda6, Nissan Altima
Key Features
Body Styles:
Available as a coupe, convertible, and sedan.
Styling:
Designed with American market tastes in mind, offering a blend of sporty and practical aesthetics.
Value Proposition:
Offered competitive pricing and a range of features for its segment.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Factory Service Repair Manual
Secondary Coverage:
Maintenance, Diagnostics, Repair, Overhaul
Page Count
Estimated Page Count:
Hundreds of Pages (Exact count not specified, but described as complete)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul and repair procedures for all engine variants, including timing, cooling, lubrication, and fuel systems.
Engine Management:
Engine control module (ECM) diagnostics, sensor testing, actuator operation, emissions control systems, and troubleshooting.
Transmission Mechanical:
Service and repair of automatic and manual transmissions, including torque converter, gearsets, valve body, and seals.
Transmission Electronic:
Transmission control module (TCM) diagnostics, shift solenoids, sensor inputs, and troubleshooting.
Brake System:
Disc brake service (front and rear), hydraulic system bleeding, ABS operation, components, and diagnostics.
Suspension:
Front and rear suspension components, alignment specifications, ball joints, tie rods, springs, shocks, and bushings.
Steering:
Power steering system, steering column, rack and pinion, and associated components and procedures.
Electrical System:
Comprehensive wiring diagrams, component locations, fuse and relay identification, battery, charging system, and starting system.
Body And Chassis:
Body panel removal and installation, interior trim, door mechanisms, glass, and structural components.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnostics, refrigerant handling, component replacement, and troubleshooting.
Restraints:
Airbag system operation, SRS module diagnostics, sensor locations, and seatbelt mechanisms.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, and basic inspections.
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures for common and complex faults, including diagnostic trouble codes (DTCs) interpretation.
Component Repair Overhaul:
Detailed instructions for disassembling, inspecting, repairing, and reassembling major vehicle components.
Torque Specifications:
Precise torque values for all critical fasteners across all vehicle systems.
Wiring Diagrams:
Complete and detailed electrical schematics for all vehicle systems.
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs.
Technical Depth
Depth:
Comprehensive: Covers everything from basic maintenance to full engine and transmission rebuilds.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding For Print:
N/A (Digital download, printable)
Paper Type
Paper For Print:
N/A (Digital download, printable)
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
GEMA EP3 - 2.0L I4 (SOHC) (Specific to some markets, less common in North America for 2004 JR Sebring)
Engine Code And Type Na:
EDT - 2.4L I4 (SOHC)
Engine Code And Type Optional Na:
EDZ - 2.7L V6 (SOHC)
Performance 2.4L
Horsepower 2.4L:
150 hp @ 5800 rpm
Torque 2.4L:
160 lb-ft @ 4000 rpm
Performance 2.7L
Horsepower 2.7L:
200 hp @ 6400 rpm
Torque 2.7L:
190 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded Gasoline (87 octane recommended for 2.4L, 89 octane recommended for 2.7L)
🔧 Transmission
Standard 2.4L
Type:
4-Speed Automatic (41TE)
Optional 2.7L
Type:
4-Speed Automatic (42LE)
Optional Coupe
Type:
5-Speed Manual (NVT550)
Features
Automatic Control:
Electronically controlled, adaptive shift logic.
Fluid Specifications
Automatic Fluid Type:
ATF+4 (Mopar)
Manual Fluid Type:
Mopar Manual Transmission Lubricant (or equivalent API GL-4, SAE 75W-90)
📐 Dimensions
Exterior Sedan
Length:
189.3 inches (4808 mm)
Exterior Coupe
Length:
191.7 inches (4869 mm)
Exterior Convertible
Length:
191.7 inches (4869 mm)
Exterior
Width:
70.7 inches (1796 mm)
Height Sedan:
56.2 inches (1427 mm)
Height Coupe Convertible:
53.3 inches (1354 mm)
Wheelbase:
109.7 inches (2786 mm)
Weights
Curb Weight Min Approx:
3200 lbs (1451 kg)
Curb Weight Max Approx:
3600 lbs (1633 kg)
Cargo Sedan
Trunk Volume:
13.6 cu ft (385 L)
Cargo Coupe
Trunk Volume:
13.0 cu ft (368 L)
Cargo Convertible
Trunk Volume Top Up:
7.7 cu ft (218 L)
🛡️ Safety Features
Ratings Nhtsa
Front Driver Side Impact:
4/5 Stars (for 2004 models)
Front Passenger Side Impact:
4/5 Stars (for 2004 models)
Side Impact Front Seat:
4/5 Stars (for 2004 models)
Side Impact Rear Seat:
5/5 Stars (for 2004 models)
Ratings Iihs
Moderate Overlap Frontal Offset:
Good (for 2004 models)
Active Features
ABS:
Standard on all models
Traction Control:
Optional on some models
Passive Features
Airbags:
Standard front airbags; optional side airbags available on some trims.
Seatbelts:
Three-point seatbelts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM stereo with CD player, optional Infinity premium sound system.
Navigation:
Not available from factory for this model year.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry:
Optional on some trims.
Connectivity
Auxiliary Input:
Not standard, aftermarket solutions may exist.
🔧 Maintenance
Service Intervals General
Oil Change:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic blend or full synthetic oil).
Engine Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed.
Cabin Air Filter:
Inspect every 15,000 miles (24,000 km), replace as needed (if equipped).
Spark Plugs:
Replace every 100,000 miles (160,000 km) with original equipment type.
Transmission Fluid:
Inspect every 30,000 miles (48,000 km), replace as needed based on driving conditions and fluid condition. Recommended 60,000-100,000 miles for service.
Fluid Specifications
Engine Oil 2.4L:
SAE 5W-30, API SN or higher (Chrysler MS-6395 compliant)
Engine Oil 2.7L:
SAE 5W-30, API SN or higher (Chrysler MS-6395 compliant)
Coolant:
Chrysler HOAT (Hybrid Organic Additive Technology) Antifreeze/Coolant, Blue (Mopar part number 05103530AA or equivalent)
Brake Fluid:
DOT 3
Known Issues
Transmission Problems:
Some instances of harsh shifting, torque converter shudder, and solenoid issues, particularly with the 41TE transmission.
Engine Mounts:
Premature wear of engine and transmission mounts, leading to vibration and noise.
Power Window Motors:
Failure of power window regulators and motors.
Suspension Components:
Wear in ball joints, tie rod ends, and strut mounts can lead to clunking noises and steering looseness.
📚 Vehicle History
Brand Heritage
Parent Company:
Chrysler (part of DaimlerChrysler at the time)
Model Evolution
Generation:
Second Generation (JR)
Introduction Year Generation:
2000
Mid Cycle Refresh:
Facelifted for the 2003 model year, with minor updates for 2004.
Production
Assembly Location:
Sterling Heights Assembly Plant, Michigan, USA
Production Years:
2000-2006
🏆 Awards & Recognition
Recognitions
Jdpower Initial Quality:
While the 2004 Sebring itself might not have won specific awards, the platform and its underlying Chrysler technologies were part of a brand that aimed for improved quality in this era.
Safety Awards:
Achieved good ratings from NHTSA and IIHS for its segment.
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