2004 Dodge SRT-4 and Neon Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: SRT-4 / Neon Year: 2004 Codes Platform Code: PT Cruiser Platform (modified) 👋 Introduction Market Position Target Audience: DIY enthusiasts and professional mechanics seeking factory-level repair information. Competitive Analysis Value Proposition: Provides the same level of detail as dealership-supplied manuals, enabling cost-effective DIY repairs and maintenance. Key Features Illustrations: Hundreds of detailed illustrations and photos guiding through procedures. Completeness: 100% complete and intact factory service manual. 📋 Manual Details Coverage Areas Markets Covered: North America Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service and Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, lubrication system, cooling system, fuel delivery, ignition system, turbocharger system, exhaust system Transmission Drivetrain: Manual transmission (Getrag), clutch system, drive axles, wheel bearings, differential Brakes: Front and rear brake systems, ABS (Anti-lock Braking System), parking brake Suspension Steering: Front and rear suspension components (struts, control arms, springs, sway bars), steering gear, power steering system Electrical: Wiring diagrams, charging system, starting system, lighting, instruments, power windows, locks, HVAC controls, body control module (BCM) HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair, refrigerant handling Body Chassis: Body panel removal and installation, interior trim, glass, bumpers, frame and chassis components Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, brake inspection Diagnostics: Component testing, symptom-based troubleshooting, diagnostic trouble codes (DTCs) interpretation, wiring harness testing Repair: Component disassembly, repair, and reassembly for all major systems Rebuilds: Engine and transmission rebuild procedures, detailed specifications and tolerances Technical Specifications: Torque specifications, clearances, fluid capacities, electrical parameters Technical Depth Depth: Comprehensive: from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and troubleshooting. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text (OCR processed for efficiency) Print Quality Printability: All pages printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: G35T (2.4L Turbocharged) Engine Type: Inline 4-cylinder, DOHC, 16-valve Performance Horsepower: 230 hp @ 5200 rpm Torque: 250 lb-ft @ 3200 rpm Bore X Stroke: 87.5 mm x 93.2 mm Compression Ratio: 8.0:1 Fuel System Fuel Delivery: Multi-port Fuel Injection (MPFI) with Turbocharger and Intercooler Fuel Type: Premium Unleaded (91 octane or higher recommended) Turbocharger Turbo Model: Garrett T25 (likely, specifics in manual) Boost Pressure: 14.7 psi (1.0 bar) nominal 🔧 Transmission Standard Transmission Type: Getrag MT-285 5-speed Manual Optional Optional Transmission: N/A (Manual transmission only for SRT-4) Features Clutch Type: Hydraulically actuated, single dry plate Fluid Specifications Transmission Fluid Type: MS-52147 (or equivalent GL-3/GL-4, Manual specifies exact type) Fluid Capacity Transmission Fluid Capacity: Approximately 2.0 liters (manual will confirm exact) 📐 Dimensions Exterior Length: 174.9 inches Width: 69.0 inches Height: 55.7 inches Wheelbase: 105.1 inches Front Track: 59.4 inches Rear Track: 59.5 inches Weights Curb Weight: 2,950 lbs (approx.) Gross Vehicle Weight Rating: 3,925 lbs (approx.) 🛡️ Safety Features Ratings NHTSA Frontal Crash: 4 Stars (Driver and Passenger - for the Neon platform) IIHS Frontal Offset: Good (for the Neon platform) Active Features ABS: Standard (4-wheel disc brakes with ABS) Traction Control: Optional/Standard depending on specific package (refer to manual for details) Passive Features Airbags: Driver and front passenger airbags, optional side airbags (check vehicle build) Seatbelts: 3-point front and rear seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM stereo with CD player, optional premium audio system. Driver Assistance Cruise Control: Standard Gauges: Includes boost gauge, oil pressure gauge, and oil temperature gauge in the SRT-4's distinctive gauge pod. Connectivity Aux Input: Likely not standard, may have been an aftermarket addition or dealer option. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles or 3 months (severe duty) / 7,500 miles or 6 months (normal duty) - manual confirms exact. Spark Plug Replacement: Refer to manual for specific interval and type (likely copper or platinum plugs) Timing Belt Replacement: Belt-driven, consult manual for interval (typically 60,000-100,000 miles). Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic (for turbocharged engines, manual will confirm specific API rating) Coolant Type: HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Mopar OAT or equivalent Brake Fluid Type: DOT 3 or DOT 4 (manual will specify) Known Issues Common Srt4 Issues: Clutch wear, turbocharger issues (oil leaks, wastegate actuator), O2 sensor failures, motor mount fatigue, fuel injector clogging (especially if maintenance is neglected). Torque Specs Wheel Lug Nut Torque: 95 lb-ft (manual provides precise value and sequence) 📚 Vehicle History Brand Heritage Dodge Performance: Dodge has a long history of performance vehicles, including the Charger, Challenger, and Viper, establishing a strong performance heritage. Model Evolution Neon Development: The Neon was introduced in 1994 as a compact car. The SRT-4 variant, launched in 2003, transformed it into a high-performance tuner car with significant...
Approximately 2.0 liters (manual will confirm exact)
📐 Dimensions
Exterior
Length:
174.9 inches
Width:
69.0 inches
Height:
55.7 inches
Wheelbase:
105.1 inches
Front Track:
59.4 inches
Rear Track:
59.5 inches
Weights
Curb Weight:
2,950 lbs (approx.)
Gross Vehicle Weight Rating:
3,925 lbs (approx.)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash:
4 Stars (Driver and Passenger - for the Neon platform)
IIHS Frontal Offset:
Good (for the Neon platform)
Active Features
ABS:
Standard (4-wheel disc brakes with ABS)
Traction Control:
Optional/Standard depending on specific package (refer to manual for details)
Passive Features
Airbags:
Driver and front passenger airbags, optional side airbags (check vehicle build)
Seatbelts:
3-point front and rear seatbelts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player, optional premium audio system.
Driver Assistance
Cruise Control:
Standard
Gauges:
Includes boost gauge, oil pressure gauge, and oil temperature gauge in the SRT-4's distinctive gauge pod.
Connectivity
Aux Input:
Likely not standard, may have been an aftermarket addition or dealer option.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles or 3 months (severe duty) / 7,500 miles or 6 months (normal duty) - manual confirms exact.
Spark Plug Replacement:
Refer to manual for specific interval and type (likely copper or platinum plugs)
Timing Belt Replacement:
Belt-driven, consult manual for interval (typically 60,000-100,000 miles).
Fluid Specifications
Engine Oil Type:
SAE 5W-30 Synthetic (for turbocharged engines, manual will confirm specific API rating)
Coolant Type:
HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, Mopar OAT or equivalent
Brake Fluid Type:
DOT 3 or DOT 4 (manual will specify)
Known Issues
Common Srt4 Issues:
Clutch wear, turbocharger issues (oil leaks, wastegate actuator), O2 sensor failures, motor mount fatigue, fuel injector clogging (especially if maintenance is neglected).
Torque Specs
Wheel Lug Nut Torque:
95 lb-ft (manual provides precise value and sequence)
📚 Vehicle History
Brand Heritage
Dodge Performance:
Dodge has a long history of performance vehicles, including the Charger, Challenger, and Viper, establishing a strong performance heritage.
Model Evolution
Neon Development:
The Neon was introduced in 1994 as a compact car. The SRT-4 variant, launched in 2003, transformed it into a high-performance tuner car with significant powertrain and suspension upgrades.
Production
Srt Production Years:
2003-2005
Manufacturing Location:
Belvidere Assembly Plant, Illinois, USA
🏆 Awards & Recognition
Recognitions
Performance Acknowledgment:
The SRT-4 was widely recognized as a potent and affordable performance car, often praised for its strong engine and handling for its price point.
Ratings
Popular Mechanics Editors Choice:
Often featured in 'best of' lists for affordable performance during its production run.
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