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2004 HUSQVARNA Husky TE 250 400 SM 400 450 Owners Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: TE 250 / SM 400 / SM 450 Year: 2004 Generation Generation: First Generation TE/SM Series (post-Cagiva acquisition) 👋 Introduction Market Position Market Segment: Dual-sport (TE) and Supermoto (SM) motorcycles, aimed at off-road and street performance riders. Competitive Analysis Key Competitors: KTM EXC/SMC series, Gas Gas EC/SM series, Yamaha WR/YZF series, Suzuki DR-Z series Key Features Unique Selling Points: Husqvarna's heritage in off-road racing, Italian design influence, robust engine platforms. Manual Utility Value Proposition: Essential resource for owners to maintain, troubleshoot, and understand their Husqvarna motorcycle, promoting self-sufficiency and cost savings on repairs. 📋 Manual Details Coverage Areas Primary Coverage: Vehicle operation, maintenance, troubleshooting, and repair Specific Models Covered: Husqvarna TE 250, SM 400, SM 450 Model Years Covered: 2004 Page Count Estimated Page Count: 200-300 (typical for this era and scope) Manual Type Manual Type: Owner's Manual / Operator's Manual Secondary Manual Types: Service Manual (potential overlap with repair information) Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine System: Engine operation, lubrication, cooling, ignition, fuel system (carburetion), exhaust Chassis System: Frame, suspension (forks, rear shock), steering, wheels, tires Drivetrain System: Transmission, clutch, final drive (chain) Braking System: Hydraulic disc brakes (front and rear), brake fluid specifications Electrical System: Battery, lighting, instrumentation, wiring diagrams (basic, if included) Fuel And Emission System: Fuel tank, carburetor settings (general guidance), emissions control (if applicable) Procedures Included Basic Maintenance: Oil changes, filter replacements, chain adjustment, tire pressure checks, spark plug inspection Troubleshooting: Identification of common problems, basic diagnostic steps Component Adjustment: Clutch lever, brake levers, throttle cable, suspension pre-load Cleaning And Storage: Proper cleaning techniques, winter storage procedures Technical Depth Depth Of Coverage: Covers essential owner maintenance and operational guidance. May include basic repair procedures and specifications for DIY enthusiasts. Diagnostic Capabilities: Focuses on operator-level diagnostics and troubleshooting rather than in-depth electronic diagnostics. 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text content (typical for well-converted PDFs) Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Te 250 Displacement: Approximately 249.5 cc (specific bore/stroke may vary slightly) Sm 400 Displacement: Approximately 397 cc (specific bore/stroke may vary slightly) Sm 450 Displacement: Approximately 449 cc (specific bore/stroke may vary slightly) Performance Te 250 Horsepower: Estimated 20-25 HP (varies with tuning and conditions) Sm 400 Horsepower: Estimated 30-35 HP (varies with tuning and conditions) Sm 450 Horsepower: Estimated 35-40 HP (varies with tuning and conditions) Fuel System Fuel Delivery: Carburetor (likely Mikuni or Keihin, specific model in manual) Fuel Type: Unleaded gasoline (octane rating as specified in manual) Engine Internals Valve Actuation: Single Overhead Camshaft (SOHC) with 4 valves (typical for this era) Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed manual sequential gearbox Features Clutch Type: Wet, multi-plate, hydraulically operated Final Drive: Chain drive Fluid Specifications Transmission Oil Type: Motorcycle-specific gear oil or engine oil (as per manual, typically SAE 10W-40 or 20W-50) 📐 Dimensions Exterior Te 250 Seat Height: Approximately 900-930 mm (35.4-36.6 inches) - typical for dual-sports Sm 450 Seat Height: Approximately 880-910 mm (34.6-35.8 inches) - typical for supermotos Weights Te 250 Dry Weight: Approximately 110-120 kg (242-264 lbs) Sm 450 Dry Weight: Approximately 115-125 kg (253-275 lbs) 🛡️ Safety Features Ratings Safety Certification: CE, EPA (where applicable for street legality, depending on market) Active Features Braking System Type: Hydraulic disc brakes (front and rear) Suspension Features: Adjustable front forks (compression/rebound) and rear shock (pre-load/rebound) for tailored handling. Passive Features Lighting System: Headlight, tail light, brake light, turn signals (depending on street legality) 💡 Technology Features Infotainment Infotainment System: None (basic instrumentation only) Instrumentation Instrument Cluster: Analog speedometer, tachometer, odometer, trip meter, neutral indicator, oil pressure warning light, turn signal indicators, high beam indicator. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Every 1,500-3,000 km or annually (refer to manual for precise recommendation) Air Filter Cleaning: Regularly, especially after dusty riding (every few hundred km) Spark Plug Inspection: Every 2,000-4,000 km Chain Lubrication And Adjustment: Every 500-1,000 km, and as needed Fluid Specifications Engine Oil Capacity: Approximately 1.0 - 1.5 liters (specific to engine variant, consult manual) Coolant Type: Ethylene glycol-based antifreeze/coolant (50/50 mix with distilled water) Brake Fluid Type: DOT 4 hydraulic brake fluid Known Issues Common Wear Items: Clutch plates, fork seals, wheel bearings, chain and sprockets, exhaust system components. Potential Electrical Issues: Corrosion on connectors, rectifier/regulator failure (less common than later models but possible). Carburetor Tuning: Can be sensitive to altitude and temperature changes, requiring occasional adjustment. 📚 Vehicle History Brand Heritage Brand Origin: Swedish, with a long history in off-road motorcycle production. Model Evolution Previous Generation: Pre-2004 models often shared similar engine platforms and...
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2004 HUSQVARNA Husky TE 250 400 SM 400 450 Owners Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
TE 250 / SM 400 / SM 450
Year:
2004
Generation
Generation:
First Generation TE/SM Series (post-Cagiva acquisition)
👋 Introduction
Market Position
Market Segment:
Dual-sport (TE) and Supermoto (SM) motorcycles, aimed at off-road and street performance riders.
Competitive Analysis
Key Competitors:
KTM EXC/SMC series, Gas Gas EC/SM series, Yamaha WR/YZF series, Suzuki DR-Z series
Key Features
Unique Selling Points:
Husqvarna's heritage in off-road racing, Italian design influence, robust engine platforms.
Manual Utility
Value Proposition:
Essential resource for owners to maintain, troubleshoot, and understand their Husqvarna motorcycle, promoting self-sufficiency and cost savings on repairs.
📋 Manual Details
Coverage Areas
Primary Coverage:
Vehicle operation, maintenance, troubleshooting, and repair
Specific Models Covered:
Husqvarna TE 250, SM 400, SM 450
Model Years Covered:
2004
Page Count
Estimated Page Count:
200-300 (typical for this era and scope)
Manual Type
Manual Type:
Owner's Manual / Operator's Manual
Secondary Manual Types:
Service Manual (potential overlap with repair information)
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine System:
Engine operation, lubrication, cooling, ignition, fuel system (carburetion), exhaust
Chassis System:
Frame, suspension (forks, rear shock), steering, wheels, tires
Drivetrain System:
Transmission, clutch, final drive (chain)
Braking System:
Hydraulic disc brakes (front and rear), brake fluid specifications
Electrical System:
Battery, lighting, instrumentation, wiring diagrams (basic, if included)
Fuel And Emission System:
Fuel tank, carburetor settings (general guidance), emissions control (if applicable)
Procedures Included
Basic Maintenance:
Oil changes, filter replacements, chain adjustment, tire pressure checks, spark plug inspection
Troubleshooting:
Identification of common problems, basic diagnostic steps
Component Adjustment:
Clutch lever, brake levers, throttle cable, suspension pre-load
Cleaning And Storage:
Proper cleaning techniques, winter storage procedures
Technical Depth
Depth Of Coverage:
Covers essential owner maintenance and operational guidance. May include basic repair procedures and specifications for DIY enthusiasts.
Diagnostic Capabilities:
Focuses on operator-level diagnostics and troubleshooting rather than in-depth electronic diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Searchable text content (typical for well-converted PDFs)
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder
Te 250 Displacement:
Approximately 249.5 cc (specific bore/stroke may vary slightly)
Sm 400 Displacement:
Approximately 397 cc (specific bore/stroke may vary slightly)
Sm 450 Displacement:
Approximately 449 cc (specific bore/stroke may vary slightly)
Performance
Te 250 Horsepower:
Estimated 20-25 HP (varies with tuning and conditions)
Sm 400 Horsepower:
Estimated 30-35 HP (varies with tuning and conditions)
Sm 450 Horsepower:
Estimated 35-40 HP (varies with tuning and conditions)
Fuel System
Fuel Delivery:
Carburetor (likely Mikuni or Keihin, specific model in manual)
Fuel Type:
Unleaded gasoline (octane rating as specified in manual)
Engine Internals
Valve Actuation:
Single Overhead Camshaft (SOHC) with 4 valves (typical for this era)
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed manual sequential gearbox
Features
Clutch Type:
Wet, multi-plate, hydraulically operated
Final Drive:
Chain drive
Fluid Specifications
Transmission Oil Type:
Motorcycle-specific gear oil or engine oil (as per manual, typically SAE 10W-40 or 20W-50)
📐 Dimensions
Exterior
Te 250 Seat Height:
Approximately 900-930 mm (35.4-36.6 inches) - typical for dual-sports
Sm 450 Seat Height:
Approximately 880-910 mm (34.6-35.8 inches) - typical for supermotos
Weights
Te 250 Dry Weight:
Approximately 110-120 kg (242-264 lbs)
Sm 450 Dry Weight:
Approximately 115-125 kg (253-275 lbs)
🛡️ Safety Features
Ratings
Safety Certification:
CE, EPA (where applicable for street legality, depending on market)
Active Features
Braking System Type:
Hydraulic disc brakes (front and rear)
Suspension Features:
Adjustable front forks (compression/rebound) and rear shock (pre-load/rebound) for tailored handling.
Passive Features
Lighting System:
Headlight, tail light, brake light, turn signals (depending on street legality)
💡 Technology Features
Infotainment
Infotainment System:
None (basic instrumentation only)
Instrumentation
Instrument Cluster:
Analog speedometer, tachometer, odometer, trip meter, neutral indicator, oil pressure warning light, turn signal indicators, high beam indicator.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Every 1,500-3,000 km or annually (refer to manual for precise recommendation)
Air Filter Cleaning:
Regularly, especially after dusty riding (every few hundred km)
Spark Plug Inspection:
Every 2,000-4,000 km
Chain Lubrication And Adjustment:
Every 500-1,000 km, and as needed
Fluid Specifications
Engine Oil Capacity:
Approximately 1.0 - 1.5 liters (specific to engine variant, consult manual)
Coolant Type:
Ethylene glycol-based antifreeze/coolant (50/50 mix with distilled water)
Brake Fluid Type:
DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items:
Clutch plates, fork seals, wheel bearings, chain and sprockets, exhaust system components.
Potential Electrical Issues:
Corrosion on connectors, rectifier/regulator failure (less common than later models but possible).
Carburetor Tuning:
Can be sensitive to altitude and temperature changes, requiring occasional adjustment.
📚 Vehicle History
Brand Heritage
Brand Origin:
Swedish, with a long history in off-road motorcycle production.
Model Evolution
Previous Generation:
Pre-2004 models often shared similar engine platforms and chassis designs, evolving from Cagiva ownership era.
Post 2004 Updates:
Subsequent years saw updates to suspension, engine tuning, and styling.
Production
Manufacturing Location:
Italy (under Cagiva/MV Agusta ownership during this period)
🏆 Awards & Recognition
Recognitions
Brand Awards:
Husqvarna has a long history of awards in off-road racing (Motocross, Enduro), contributing to brand prestige.
Ratings
Model Specific Ratings:
Individual model reviews from period motorcycle publications would be the primary source of competitive ratings.
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