2004 Mitsubishi Grandis Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Grandis Year: 2004 Market Segment: MPV (Multi-Purpose Vehicle) / Minivan Body Style: 5-door MPV Codes Engine Code: 4G69 👋 Introduction Market Position Vehicle Segment Positioning: The Mitsubishi Grandis was positioned as a versatile and stylish family MPV, offering more car-like driving dynamics compared to some larger, boxier minivans. Competitive Analysis Key Competitors: Ford Galaxy, Volkswagen Sharan, Renault Espace, Opel/Vauxhall Zafira, Toyota Previa/Estima, Honda Odyssey. Key Features Unique Selling Points: The Grandis aimed to blend practicality with a more dynamic and aesthetically pleasing design, featuring 'Jet Fighter' grille styling, flexible seating configurations, and a focus on passenger comfort. Manual Purpose Target Audience: Professional mechanics, automotive technicians, and experienced DIY enthusiasts undertaking in-depth maintenance and repair of the 2004 Mitsubishi Grandis. 📋 Manual Details Coverage Areas Manual Scope: Comprehensive Service, Repair, Assembly, Disassembly, Wiring Diagrams Page Count Estimated Page Count: Extensive (Specific count not provided, but described as 'most complete') Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF Accessibility: Instant Download, Printable 📖 Manual Coverage Systems Covered Engine Mechanical: Yes (11A Engine Mechanical, 11B Engine Overhaul) Engine Electrical: Yes (16 Engine Electrical, 17 Engine and Emission Control) Fuel System: Yes (13A Multiport Fuel Injection (MPI), 13B Fuel Supply) Cooling System: Yes (14 Engine Cooling) Intake Exhaust: Yes (15 Intake and Exhaust) Transmission Manual: Yes (21A Clutch, 21B Clutch Overhaul, 22A Manual Transmission (FF), 22B Manual Transmission Overhaul) Transmission Automatic: Yes (23A Automatic Transmission (FF), 23B Automatic Transmission Overhaul) Drivetrain Axles: Yes (26 Front Axle, 27 Rear Axle) Suspension: Yes (33 Front Suspension, 34 Rear Suspension) Brakes: Yes (35A Basic Brake System, 35B Anti-Skid Braking System (ABS), 35C Traction Control / Active Stability Control System, 36 Parking Brakes) Steering: Yes (37 Power Steering) Body Chassis: Yes (42 Body, 51 Exterior, 52A Interior) Electrical Body: Yes (54A Chassis Electrical, 54B Smart Wiring System (SWS) not Using SWS Monitor, 54C Smart Wiring System (SWS) Using SWS Monitor, 54D Controller Area Network (CAN)) HVAC: Yes (55 Heater, Air Conditioner and Ventilation) Safety Srs: Yes (52B Supplemental Restraint System (SRS)) General Procedures: Yes (00 General, 00E General < Electrical >) Diagrams: Yes (Wiring Diagrams, Configuration Diagrams, Circuit Diagrams - 80, 90) Procedures Included Maintenance: Yes (Implied by 'Service Repair Workshop') Repair: Yes (Explicitly stated) Disassembly Assembly: Yes (Explicitly stated) Troubleshooting: Yes (Implied by diagnostic information within repair procedures) Technical Depth Depth: In-depth, covering mechanical, electrical, and system-specific overhauls and repairs. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: High Quality, All pages are printable Binding Type Binding Type: Digital (N/A for PDF, but printable for physical binding) Paper Type Paper Type: N/A (Digital) Software Requirements Required Software: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac & Linux ⚙️ Engine Specifications Primary Engine Engine Model: 4G69 Engine Displacement: 2,378 cc (2.4 Liters) Engine Configuration: Inline-4 Cylinder Engine Aspiration: Naturally Aspirated Performance Horsepower Output: Approx. 165 PS (123 kW; 163 hp) at 6,000 rpm (European spec may vary slightly) Torque Output: Approx. 220 Nm (162 lb-ft) at 4,000 rpm (European spec may vary slightly) Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Emission Control Emission Standards: Euro 3 / Euro 4 compliant (depending on specific market and build) Engine Maintenance Timing Belt Replacement Interval: Typically 90,000 - 100,000 km or 5-6 years (refer to manual for exact specification) Recommended Oil Viscosity: 5W-30 or 10W-30 API SL/SM (Refer to manual for precise specification) Oil Capacity: Approx. 4.0 - 4.5 Liters with filter change (Refer to manual for precise specification) 🔧 Transmission Standard Transmission Transmission Type: All models likely equipped with Automatic Transmission (FF) as per manual coverage Optional Transmission Transmission Type: Manual Transmission (FF) also covered, suggesting availability Automatic Features Automatic Transmission Model: Likely F4A41 or similar INVECS-II based 4-speed automatic Automatic Transmission Fluid Type: Diamond ATF SP-III (Refer to manual for precise specification) Automatic Transmission Fluid Capacity: Approx. 7.0 - 7.5 Liters (for total fill, refer to manual for drain/fill) Manual Features Manual Transmission Gear Count: Likely 5-speed manual Manual Transmission Fluid Type: API GL-4 SAE 75W-85 or SAE 75W-90 (Refer to manual for precise specification) Transmission Maintenance Automatic Transmission Service Interval: Recommended fluid change every 60,000 km or 3-4 years (Refer to manual for precise specification) 📐 Dimensions Exterior Length: Approx. 4,640 mm Width: Approx. 1,795 mm Height: Approx. 1,700 mm Wheelbase: Approx. 2,830 mm Weights Curb Weight: Approx. 1,700 - 1,800 kg (Varies by trim and equipment) Gross Vehicle Weight Rating: Typically around 2,300 kg (Refer to VIN plate/manual) Towing Capacity: Refer to local regulations and vehicle specifications; generally not a primary focus for this class of vehicle. 🛡️ Safety Features Passive Features Airbags: Front airbags, optional side and curtain airbags (covered under 52B SRS) Seatbelts: 3-point ELR seatbelts with pre-tensioners...
The Mitsubishi Grandis was positioned as a versatile and stylish family MPV, offering more car-like driving dynamics compared to some larger, boxier minivans.
Competitive Analysis
Key Competitors:
Ford Galaxy, Volkswagen Sharan, Renault Espace, Opel/Vauxhall Zafira, Toyota Previa/Estima, Honda Odyssey.
Key Features
Unique Selling Points:
The Grandis aimed to blend practicality with a more dynamic and aesthetically pleasing design, featuring 'Jet Fighter' grille styling, flexible seating configurations, and a focus on passenger comfort.
Manual Purpose
Target Audience:
Professional mechanics, automotive technicians, and experienced DIY enthusiasts undertaking in-depth maintenance and repair of the 2004 Mitsubishi Grandis.
Yes (35A Basic Brake System, 35B Anti-Skid Braking System (ABS), 35C Traction Control / Active Stability Control System, 36 Parking Brakes)
Steering:
Yes (37 Power Steering)
Body Chassis:
Yes (42 Body, 51 Exterior, 52A Interior)
Electrical Body:
Yes (54A Chassis Electrical, 54B Smart Wiring System (SWS) not Using SWS Monitor, 54C Smart Wiring System (SWS) Using SWS Monitor, 54D Controller Area Network (CAN))
Yes (Implied by diagnostic information within repair procedures)
Technical Depth
Depth:
In-depth, covering mechanical, electrical, and system-specific overhauls and repairs.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
High Quality, All pages are printable
Binding Type
Binding Type:
Digital (N/A for PDF, but printable for physical binding)
Paper Type
Paper Type:
N/A (Digital)
Software Requirements
Required Software:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac & Linux
⚙️ Engine Specifications
Primary Engine
Engine Model:
4G69
Engine Displacement:
2,378 cc (2.4 Liters)
Engine Configuration:
Inline-4 Cylinder
Engine Aspiration:
Naturally Aspirated
Performance
Horsepower Output:
Approx. 165 PS (123 kW; 163 hp) at 6,000 rpm (European spec may vary slightly)
Torque Output:
Approx. 220 Nm (162 lb-ft) at 4,000 rpm (European spec may vary slightly)
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Emission Control
Emission Standards:
Euro 3 / Euro 4 compliant (depending on specific market and build)
Engine Maintenance
Timing Belt Replacement Interval:
Typically 90,000 - 100,000 km or 5-6 years (refer to manual for exact specification)
Recommended Oil Viscosity:
5W-30 or 10W-30 API SL/SM (Refer to manual for precise specification)
Oil Capacity:
Approx. 4.0 - 4.5 Liters with filter change (Refer to manual for precise specification)
🔧 Transmission
Standard Transmission
Transmission Type:
All models likely equipped with Automatic Transmission (FF) as per manual coverage
Optional Transmission
Transmission Type:
Manual Transmission (FF) also covered, suggesting availability
Automatic Features
Automatic Transmission Model:
Likely F4A41 or similar INVECS-II based 4-speed automatic
Automatic Transmission Fluid Type:
Diamond ATF SP-III (Refer to manual for precise specification)
Automatic Transmission Fluid Capacity:
Approx. 7.0 - 7.5 Liters (for total fill, refer to manual for drain/fill)
Manual Features
Manual Transmission Gear Count:
Likely 5-speed manual
Manual Transmission Fluid Type:
API GL-4 SAE 75W-85 or SAE 75W-90 (Refer to manual for precise specification)
Transmission Maintenance
Automatic Transmission Service Interval:
Recommended fluid change every 60,000 km or 3-4 years (Refer to manual for precise specification)
📐 Dimensions
Exterior
Length:
Approx. 4,640 mm
Width:
Approx. 1,795 mm
Height:
Approx. 1,700 mm
Wheelbase:
Approx. 2,830 mm
Weights
Curb Weight:
Approx. 1,700 - 1,800 kg (Varies by trim and equipment)
Gross Vehicle Weight Rating:
Typically around 2,300 kg (Refer to VIN plate/manual)
Towing Capacity:
Refer to local regulations and vehicle specifications; generally not a primary focus for this class of vehicle.
🛡️ Safety Features
Passive Features
Airbags:
Front airbags, optional side and curtain airbags (covered under 52B SRS)
Seatbelts:
3-point ELR seatbelts with pre-tensioners and force limiters
Child Seat Anchors:
ISOFIX/LATCH child seat anchor points
Active Features
ABS:
Yes, Anti-Skid Braking System (ABS) standard or optional (covered under 35B ABS)
Traction Control:
Yes, Traction Control System (TCS) likely available (covered under 35C)
Stability Control:
Yes, Active Stability Control (ASC) likely available (covered under 35C)
Ratings
Euro Ncap Rating:
4-star rating in Euro NCAP crash tests (for a similar period model, specifics for 2004 may vary slightly)
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM CD player with 6 speakers, possibly with optional navigation system.
Climate Control:
Manual or Automatic Climate Control (covered under 55 HVAC), often with rear climate vents.
Driver Assistance
Cruise Control:
Typically available on higher trim levels.
Connectivity
Wiring Systems:
Extensive coverage of wiring systems including standard chassis electrical, Smart Wiring System (SWS), and CAN bus network (54A, 54B, 54C, 54D), indicating advanced electrical architecture for its time.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 15,000 km or 12 months, whichever comes first (Refer to manual for exact schedule)
Air Filter Replacement:
Every 30,000 km or 24 months (Refer to manual)
Cabin Air Filter Replacement:
Every 20,000 km or 12 months (Refer to manual)
Spark Plug Replacement:
Iridium-tipped spark plugs typically last 100,000 km (Refer to manual for specific type and interval)
Fluid Specifications
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) - Pink (or equivalent G12/G12+ based).
Brake Fluid Type:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints), exhaust system corrosion, minor electrical gremlins, and potential for oil leaks from valve cover gaskets or oil pan seals over time.
Engine Specific Notes:
The 4G69 engine is generally reliable, but proper maintenance of the cooling system and timing belt is critical. Some owners report occasional issues with the Electronic Throttle Body (ETB) if not kept clean.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi has a long history in automotive manufacturing, known for robust engineering and a range of vehicles from small cars to SUVs and commercial vehicles.
Model Evolution
Grandis Predecessor:
The Grandis replaced the Mitsubishi Space Wagon/Star Wagon, evolving into a more modern and larger MPV.
Production
Production Years:
2003-2011
Production Locations
Manufacturing Base:
Primarily manufactured in Japan.
Model Variant
European Version:
Specified as the European version, indicating market-specific tuning and features.
🏆 Awards & Recognition
Recognitions
Automotive Awards:
Specific awards for the 2004 Grandis are not prominently documented, but it was generally well-received for its practicality and design within the MPV segment in Europe.
Ratings
Safety Ratings Context:
The Euro NCAP rating is a key indicator of its safety performance for the European market.
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