Mitsubishi Grandis 2004 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Grandis Year: 2004 Codes Chassis Code: NA4W 👋 Introduction Market Position Vehicle Segment: Mid-size MPV (Multi-Purpose Vehicle) / Minivan Competitive Analysis Competitors: Toyota Previa/Estima, Honda Odyssey, Mazda MPV, Ford Galaxy, Volkswagen Sharan Key Features Manual Benefit: Cost-effective vehicle maintenance and repair, empowering both DIY enthusiasts and professional mechanics. Manual Benefit Content Quality: Detailed illustrations, diagrams, wiring schematics, and step-by-step instructions for accurate repairs. 📋 Manual Details Coverage Areas Primary Coverage: 2004 Mitsubishi Grandis Page Count Estimated Page Count: Likely 2000+ pages (typical for comprehensive factory service manuals) Manual Type Type: Workshop Service Repair Manual (Factory Service Manual equivalent) Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed coverage of all engine mechanical components, including disassembly, inspection, and reassembly. Engine Electrical: Comprehensive electrical system diagnostics, component testing, and wiring schematics. Emission Control: Detailed information on emission control systems, diagnostics, and component functionality. Fuel System: In-depth coverage of fuel delivery, injection systems, and related components. Suspension: Complete repair and diagnostic procedures for front and rear suspension systems. Clutch: Detailed service procedures for clutch system components and operation. Manual Transaxle: Full service and repair information for the manual transaxle. Automatic Transaxle: Comprehensive diagnostic, repair, and overhaul procedures for the automatic transaxle. Driveshaft Axle: Service information for driveshafts and CV axles. Steering: Detailed instructions for steering system maintenance and repair. Brakes: Complete brake system diagnostics, repair, and component replacement procedures. Body Interior Exterior: Repair and maintenance of body panels, interior trim, and exterior components. Body Electrical: Diagnostic and repair procedures for the body's electrical systems (lighting, power accessories, etc.). Restraint Systems: Information on airbags, seatbelts, and related safety restraint components. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, and general upkeep. Troubleshooting: Extensive troubleshooting guides and diagnostic flowcharts for various issues. Repair: Step-by-step repair procedures for all major vehicle systems. Diagnostics: Detailed diagnostic procedures, including fault code interpretation and component testing. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to major component overhauls and electrical system diagnostics. Manual Benefit To User Diy Support: Explicitly designed for both do-it-yourselfers and experienced mechanics, offering guidance for all skill levels. Diagnostic Tools: Provides information to aid in diagnosing issues without specialized OEM diagnostic equipment, relying on systematic procedures and wiring diagrams. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Fully Printable Zoom Zoom Capability: YES Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (or equivalent unzipping utility) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: 4G69 (MIVEC) Engine Type: Inline 4-cylinder, DOHC, 16-valve with MIVEC (Mitsubishi Innovative Valve timing Electronic Control) Displacement: 2.4 Liters (2378 cc) Performance Horsepower: Approximately 165 PS (163 hp; 121 kW) at 6000 rpm (for European/Australian spec) Torque: Approximately 22.1 kg⋅m (217 N⋅m; 160 lb⋅ft) at 3500 rpm (for European/Australian spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type Recommended Fuel: Unleaded Gasoline (Octane rating as per market specification, typically 91 RON or higher) Cooling System Coolant Type: Ethylene Glycol-based, long-life coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant, typically 50/50 mix with distilled water) 🔧 Transmission Standard Transmission Type: 6-speed Manual Transaxle Optional Transmission Type: INVECS-II 4-speed Automatic Transaxle with Sport Mode Automatic Features Automatic Fluid Type: DIA QUEEN ATF-J2 or equivalent Dexron III/Mercon specification Manual Features Clutch Type: Hydraulically operated, dry single plate clutch 📐 Dimensions Exterior Length: Approximately 4,610 mm (181.5 in) Width: Approximately 1,775 mm (69.9 in) Height: Approximately 1,655 mm (65.2 in) to 1,690 mm (66.5 in) depending on roof rail configuration Wheelbase Wheelbase: Approximately 2,830 mm (111.4 in) Weights Curb Weight: Approximately 1,600 - 1,750 kg (3,527 - 3,858 lbs) depending on transmission and trim 🛡️ Safety Features Ratings Ancap Rating: Likely 4 or 5 Stars (depending on market and specific test year, based on contemporary safety standards) Active Features ABS: Standard (Anti-lock Braking System) Ebd: Standard (Electronic Brakeforce Distribution) TCS: Optional or Standard on higher trims (Traction Control System) Passive Features Airbags: Front airbags (driver and passenger), optional side and curtain airbags depending on trim level. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with speakers, potentially with steering wheel controls on higher trims. Driver Assistance Cruise Control: Available on higher trim levels. Comfort Features Climate Control: Manual or automatic climate control systems. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first (refer to manual for exact intervals based on driving conditions). Air Filter Replacement: Recommended every 30,000 km (18,600 miles) or as needed based on inspection. Spark Plug Replacement: Platinum or Iridium type spark plugs usually have longer intervals, e.g., 90,000-100,000 km (56,000-62,000 miles). Fluid Specifications Engine Oil Specification: SAE 5W-30 API SM or SN, ACEA A3/B4. Check manual for exact...
Approximately 165 PS (163 hp; 121 kW) at 6000 rpm (for European/Australian spec)
Torque:
Approximately 22.1 kg⋅m (217 N⋅m; 160 lb⋅ft) at 3500 rpm (for European/Australian spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type
Recommended Fuel:
Unleaded Gasoline (Octane rating as per market specification, typically 91 RON or higher)
Cooling System
Coolant Type:
Ethylene Glycol-based, long-life coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant, typically 50/50 mix with distilled water)
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transaxle
Optional
Transmission Type:
INVECS-II 4-speed Automatic Transaxle with Sport Mode
Automatic Features
Automatic Fluid Type:
DIA QUEEN ATF-J2 or equivalent Dexron III/Mercon specification
Manual Features
Clutch Type:
Hydraulically operated, dry single plate clutch
📐 Dimensions
Exterior
Length:
Approximately 4,610 mm (181.5 in)
Width:
Approximately 1,775 mm (69.9 in)
Height:
Approximately 1,655 mm (65.2 in) to 1,690 mm (66.5 in) depending on roof rail configuration
Wheelbase
Wheelbase:
Approximately 2,830 mm (111.4 in)
Weights
Curb Weight:
Approximately 1,600 - 1,750 kg (3,527 - 3,858 lbs) depending on transmission and trim
🛡️ Safety Features
Ratings
Ancap Rating:
Likely 4 or 5 Stars (depending on market and specific test year, based on contemporary safety standards)
Active Features
ABS:
Standard (Anti-lock Braking System)
Ebd:
Standard (Electronic Brakeforce Distribution)
TCS:
Optional or Standard on higher trims (Traction Control System)
Passive Features
Airbags:
Front airbags (driver and passenger), optional side and curtain airbags depending on trim level.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with speakers, potentially with steering wheel controls on higher trims.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Comfort Features
Climate Control:
Manual or automatic climate control systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first (refer to manual for exact intervals based on driving conditions).
Air Filter Replacement:
Recommended every 30,000 km (18,600 miles) or as needed based on inspection.
Spark Plug Replacement:
Platinum or Iridium type spark plugs usually have longer intervals, e.g., 90,000-100,000 km (56,000-62,000 miles).
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 API SM or SN, ACEA A3/B4. Check manual for exact viscosity and API/ACEA classification.
Coolant Capacity:
Approximately 7.0 - 7.5 Liters (refer to manual for exact capacity)
Known Issues
Engine Mounts:
Wear and tear of engine mounts can lead to increased vibration.
Automatic Transmission Behavior:
Occasional reports of hesitant shifting or delayed engagement, which may require fluid service or recalibration.
Suspension Components:
Wear in ball joints, control arm bushings, and sway bar links can lead to clunking noises or poor handling.
📚 Vehicle History
Brand Heritage
Mitsubishi Legacy:
Mitsubishi Motors has a long history in producing reliable and capable vehicles, with a focus on innovation and practicality.
Model Evolution
Grandis Introduction:
The Grandis was introduced in 2003 as a successor to the Mitsubishi Space Wagon/Chariot Grandis, offering a more modern and stylish design.
Production
Production Period:
2003-2011
Production Location
Manufacturing Plant:
Mizushima Plant, Kurashiki, Okayama, Japan
🏆 Awards & Recognition
Recognitions
Safety Awards:
While specific awards for the 2004 model year are not widely documented, Mitsubishi vehicles of this era generally aimed for competitive safety ratings.
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