Yamaha Yzf-r1s Yzf-r1sc 2004 Workshop Service Manual Repair
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$133.00
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🏷️ Basic Information Identification Make: Yamaha Model: YZF-R1S / YZF-R1SC Year: 2004 Codes Chassis Code: RN09 👋 Introduction Market Position Market Segment: High-performance sportbike, flagship model Competitive Analysis Competitors: Honda CBR954RR Fireblade, Suzuki GSX-R1000 K4, Kawasaki ZX-10R Ninja Key Features Design Philosophy: Yamaha's commitment to cutting-edge performance and rider-centric engineering Engine Architecture: Inline-four cylinder, high-revving, DOHC Chassis Technology: Lightweight aluminum frame, advanced suspension geometry 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive workshop service and repair Page Count Page Count: Estimated 400-500 pages (typical for this era's Yamaha superbike service manuals) Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Internal engine components, lubrication, cooling, fuel injection, ignition, starting system Transmission: Clutch, gearbox, shifting mechanism, lubrication Chassis: Frame, suspension (front and rear), steering, wheels, tires Brakes: Front and rear brake systems, hydraulic lines, calipers, master cylinders, ABS (if applicable) Electrical: Wiring diagrams, lighting, instrumentation, battery, charging system, ECU, sensors Fuel System: Fuel tank, fuel pump, injectors, fuel pressure regulator Exhaust System: Exhaust pipes, muffler, catalytic converter (if applicable) Cooling System: Radiator, coolant passages, fan, thermostat Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid service, coolant replacement Troubleshooting: Diagnostic flowcharts, common problems and solutions, fault code interpretation Repair: Engine disassembly and reassembly, transmission overhaul, suspension component replacement, brake system repair, electrical component diagnosis and repair Disassembly Reassembly: Detailed step-by-step instructions for all major components Specifications Data: Torque values, clearances, measurements, resistance values Suspension Adjustment: Detailed procedures for front and rear suspension adjustments (preload, compression, rebound). Wheel Tire Service: Wheel removal and installation, tire mounting and balancing, wheel bearing service. Bodywork Fairing Removal: Instructions for removing and reassembling body panels for access to internal components. Diagnostics Troubleshooting Charts: Systematic troubleshooting guides for various symptoms and potential causes. Technical Depth Depth: Expert-level, suitable for professional technicians and experienced DIY mechanics 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for keywords and part numbers Access Method: Instant Download Print Quality Printability: High resolution, suitable for printing specific sections or the entire manual Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) Completeness Completeness Level: Full workshop manual coverage, from basic maintenance to complete engine rebuilds. ⚙️ Engine Specifications Primary Engine Engine Type: 998cc, liquid-cooled, 4-stroke, DOHC, 16-valve, inline-four Bore X Stroke: 74.0 mm x 58.0 mm Compression Ratio: 12.3:1 Performance Horsepower: Approx. 152 hp (at crankshaft, DIN rating) Torque: Approx. 10.6 kg-m (76.7 lb-ft) at 9,000 rpm Fuel System Fuel Delivery: Fuel Injection with Mikuni throttle bodies Fuel Type: Unleaded premium gasoline Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 10W-40, API SG, SH, SJ, or SL Oil Capacity With Filter Change: Approx. 3.5 L (3.7 US qt) Ignition Ignition System: Digital TCI (Transistor Controlled Ignition) 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Clutch Type: Wet, multiple disc, cable-actuated Features Gear Ratios: 1st: 2.750, 2nd: 2.063, 3rd: 1.684, 4th: 1.409, 5th: 1.238, 6th: 1.103 Final Drive: Chain drive Transmission Oil Type: Yamalube Gear Oil (or equivalent) SAE 80, API GL-4 Transmission Oil Capacity: Approx. 0.75 L (0.79 US qt) 📐 Dimensions Exterior Length: 2075 mm (81.7 in) Width: 705 mm (27.8 in) Height: 1135 mm (44.7 in) Wheelbase: 1405 mm (55.3 in) Ground Clearance: 130 mm (5.1 in) Seat Height: 825 mm (32.5 in) Weights Dry Weight: 177 kg (390 lbs) Wet Weight: Approx. 205 kg (452 lbs) (fully fueled) Fuel Tank Capacity: 18 L (4.8 US gal) 🛡️ Safety Features Ratings Safety Features: High-performance braking systems, advanced chassis stability Active Features Braking System Front: Dual 320mm discs with 6-piston calipers Braking System Rear: 220mm disc with 2-piston caliper Passive Features Frame Construction: Aluminum Deltabox frame for rigidity and light weight 💡 Technology Features Infotainment Infotainment System: N/A (Sportbike, focus on performance, not infotainment) Driver Assistance Driver Assistance Features: N/A (No advanced electronic rider aids typical of modern bikes) Connectivity Connectivity Features: N/A Instrumentation Instrument Cluster: Analog tachometer, digital speedometer, fuel gauge, clock, trip meters, diagnostic indicators 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 6 months Air Filter Cleaning: Every 6,000 km (3,700 miles) Spark Plug Replacement: Every 18,000 km (11,000 miles) Coolant Replacement: Every 2 years Fluid Specifications Brake Fluid: DOT 4 (FMVSS No. 116 DOT 4) Coolant Type: Permanent type antifreeze coolant (ethylene glycol based), 50% mixture with distilled water Known Issues Common Wear Items: Clutch plates, chain and sprockets, brake pads, fork seals Potential Electrical Issues: Wiring harness fatigue in high-stress areas, stator output degradation (requires testing) Fuel Injection System: Regular cleaning of injectors and throttle bodies recommended for optimal performance. 📚 Vehicle History Brand Heritage Brand Reputation: Yamaha's long-standing heritage in motorsport and performance motorcycles Model Evolution R1 Lineage: The 2004 YZF-R1 represents a significant evolution of...
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