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Dodge Magnum Service Repair Workshop Manual 2005-2008

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🏷️ Basic Information Identification Make: Dodge Model: Magnum Year: 2005-2008 Codes Platform Code: LX Platform 👋 Introduction Market Position Segment: Mid-size station wagon / sports wagon Target Audience: Enthusiasts, DIY mechanics, professional technicians Competitive Analysis Competitors: Subaru Outback, Audi A6 Allroad, Volvo V70/XC70, Cadillac CTS Wagon Key Features Unique Selling Proposition: American take on a European-style performance wagon, available with powerful V8 engines (5.7L HEMI, 6.1L HEMI in SRT8) Manual Value Proposition: Provides dealership-level technical data and procedures, essential for accurate and effective maintenance and repair of all Magnum variants. 📋 Manual Details Coverage Areas Models Covered: All Magnum models (SE, SXT, R/T, SRT8) Repair Scope: A-Z (All Repairs) Page Count Estimated Page Count: Extensive (Exact count not specified, but typical for dealership-level manuals covering multiple years and models) Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (Likely PDF, common for this type of manual) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system Drivetrain: Transmission (Automatic - NAG1, 42RLE), transfer case (if applicable), driveshaft, axles, differentials Chassis: Suspension (front and rear), steering system, brake system (front and rear, ABS, ESP) Electrical: Body electrical systems, chassis electrical systems, powertrain control module (PCM), infotainment, lighting, HVAC controls, instrument cluster Body: Exterior body panels, interior trim, doors, windows, roof, bumpers, seats Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), wiring diagrams, component testing procedures Repair: Component removal and installation, overhaul procedures, adjustments, calibration Specifications: Torque specifications, clearances, fluid capacities, electrical resistance values Technical Depth Depth: Comprehensive (Covers everything from basic maintenance to complete engine and transmission rebuilds, including diagnostics and electrical schematics) 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Quality: High-resolution, clear diagrams and text (typical for factory manuals) Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Base Engine: 3.5L V6 SOHC 24-valve (250 hp @ 6400 rpm, 250 lb-ft @ 3800 rpm) Mid Level Engine: 5.7L V8 HEMI OHV 16-valve (340 hp @ 5000 rpm, 390 lb-ft @ 3800 rpm) - R/T trim Performance Engine: 6.1L V8 HEMI SRT OHV 16-valve (425 hp @ 6000 rpm, 415 lb-ft @ 4800 rpm) - SRT8 trim Performance Horsepower Range: 250 - 425 hp Torque Range: 250 - 415 lb-ft Fuel System Injection Type: Sequential Multi-Port Fuel Injection (MPI) with Electronic Throttle Control (ETC) Fuel Requirement: 87 Octane (minimum), 91 Octane recommended for HEMI engines Engine Codes V6 Engine Code: EGV (3.5L V6) V8 Hemi Engine Code: EZH (5.7L HEMI), ESF (6.1L HEMI SRT) 🔧 Transmission Standard Standard Transmission: 5-speed automatic (42RLE) for 3.5L V6 engines Optional Optional Transmission: 5-speed automatic (NAG1 - W5A580) for 5.7L HEMI and 6.1L HEMI SRT8 engines Features Transmission Features: AutoStick (manual shifting mode), Electronic Range Select (ERS) Fluid Specs 42Rle Fluid Type: ATF+4 (Mopar) Nag1 Fluid Type: MB-Approval 236.10 (e.g., Pentosin ATF 1) 📐 Dimensions Exterior Length: Approximately 190.4 inches Width: Approximately 73.1 inches Height: Approximately 57.4 inches Wheelbase: Approximately 116.0 inches Cargo Cargo Volume Seats Up: Approximately 20.2 cubic feet Cargo Volume Seats Down: Approximately 62.6 cubic feet Weights Curb Weight Range: Approximately 3,700 - 4,100 lbs (depending on engine and trim) Gross Vehicle Weight Rating Gvwr: Varies by model, typically around 4,800 - 5,400 lbs 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star (for 2005-2007 models) NHTSA Front Impact Passenger: 5-Star (for 2005-2007 models) IIHS Front Offset Crash Rating: Good (for models tested) Active Features Traction Control: Standard on all models (ASR - Acceleration Slip Regulation) Electronic Stability: Electronic Stability Program (ESP) - Standard on R/T and SRT8, optional on others Anti Lock Brakes: Standard on all models (ABS) Passive Features Airbags Front: Advanced multi-stage driver and front-passenger airbags Airbags Side: Front seat-mounted side airbags, available full-length side curtain airbags 💡 Technology Features Infotainment Audio System: Available Boston Acoustics premium sound system, Uconnect hands-free communication system (optional on some trims) Navigation: Optional factory navigation system Driver Assistance Parking Assist: Optional rear park assist system Connectivity Connectivity Features: SiriusXM Satellite Radio (optional), aux input for audio 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-7,500 miles or 6 months (depending on oil type and driving conditions - refer to manual for specifics) Air Filter Replacement: Every 15,000-30,000 miles or as needed based on inspection Spark Plug Replacement: 3.5L V6: 100,000 miles (iridium); 5.7L HEMI: 100,000 miles (platinum); 6.1L HEMI: 100,000 miles (platinum) Transmission Fluid Service: Every 30,000-60,000 miles (depending on driving conditions, refer to manual) Fluid Specifications Engine Oil Spec: SAE 5W-20 (for 3.5L V6 and 5.7L HEMI), SAE 5W-30 (for 6.1L HEMI SRT8). Refer to manual for specific viscosity and API service classification. Coolant Type: HOAT (Hybrid Organic Acid Technology) - Mopar Antifreeze/Coolant 10 Year/100,000 Mile Formula...
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Dodge Magnum Service Repair Workshop Manual 2005-2008
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Magnum
Year:
2005-2008
Codes
Platform Code:
LX Platform
👋 Introduction
Market Position
Segment:
Mid-size station wagon / sports wagon
Target Audience:
Enthusiasts, DIY mechanics, professional technicians
Competitive Analysis
Competitors:
Subaru Outback, Audi A6 Allroad, Volvo V70/XC70, Cadillac CTS Wagon
Key Features
Unique Selling Proposition:
American take on a European-style performance wagon, available with powerful V8 engines (5.7L HEMI, 6.1L HEMI in SRT8)
Manual Value Proposition:
Provides dealership-level technical data and procedures, essential for accurate and effective maintenance and repair of all Magnum variants.
📋 Manual Details
Coverage Areas
Models Covered:
All Magnum models (SE, SXT, R/T, SRT8)
Repair Scope:
A-Z (All Repairs)
Page Count
Estimated Page Count:
Extensive (Exact count not specified, but typical for dealership-level manuals covering multiple years and models)
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (Likely PDF, common for this type of manual)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system
Drivetrain:
Transmission (Automatic - NAG1, 42RLE), transfer case (if applicable), driveshaft, axles, differentials
Chassis:
Suspension (front and rear), steering system, brake system (front and rear, ABS, ESP)
Electrical:
Body electrical systems, chassis electrical systems, powertrain control module (PCM), infotainment, lighting, HVAC controls, instrument cluster
Body:
Exterior body panels, interior trim, doors, windows, roof, bumpers, seats
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), wiring diagrams, component testing procedures
Repair:
Component removal and installation, overhaul procedures, adjustments, calibration
Specifications:
Torque specifications, clearances, fluid capacities, electrical resistance values
Technical Depth
Depth:
Comprehensive (Covers everything from basic maintenance to complete engine and transmission rebuilds, including diagnostics and electrical schematics)
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Quality:
High-resolution, clear diagrams and text (typical for factory manuals)
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Base Engine:
3.5L V6 SOHC 24-valve (250 hp @ 6400 rpm, 250 lb-ft @ 3800 rpm)
Mid Level Engine:
5.7L V8 HEMI OHV 16-valve (340 hp @ 5000 rpm, 390 lb-ft @ 3800 rpm) - R/T trim
Performance Engine:
6.1L V8 HEMI SRT OHV 16-valve (425 hp @ 6000 rpm, 415 lb-ft @ 4800 rpm) - SRT8 trim
Performance
Horsepower Range:
250 - 425 hp
Torque Range:
250 - 415 lb-ft
Fuel System
Injection Type:
Sequential Multi-Port Fuel Injection (MPI) with Electronic Throttle Control (ETC)
Fuel Requirement:
87 Octane (minimum), 91 Octane recommended for HEMI engines
Engine Codes
V6 Engine Code:
EGV (3.5L V6)
V8 Hemi Engine Code:
EZH (5.7L HEMI), ESF (6.1L HEMI SRT)
🔧 Transmission
Standard
Standard Transmission:
5-speed automatic (42RLE) for 3.5L V6 engines
Optional
Optional Transmission:
5-speed automatic (NAG1 - W5A580) for 5.7L HEMI and 6.1L HEMI SRT8 engines
Features
Transmission Features:
AutoStick (manual shifting mode), Electronic Range Select (ERS)
Fluid Specs
42Rle Fluid Type:
ATF+4 (Mopar)
Nag1 Fluid Type:
MB-Approval 236.10 (e.g., Pentosin ATF 1)
📐 Dimensions
Exterior
Length:
Approximately 190.4 inches
Width:
Approximately 73.1 inches
Height:
Approximately 57.4 inches
Wheelbase:
Approximately 116.0 inches
Cargo
Cargo Volume Seats Up:
Approximately 20.2 cubic feet
Cargo Volume Seats Down:
Approximately 62.6 cubic feet
Weights
Curb Weight Range:
Approximately 3,700 - 4,100 lbs (depending on engine and trim)
Gross Vehicle Weight Rating Gvwr:
Varies by model, typically around 4,800 - 5,400 lbs
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5-Star (for 2005-2007 models)
NHTSA Front Impact Passenger:
5-Star (for 2005-2007 models)
IIHS Front Offset Crash Rating:
Good (for models tested)
Active Features
Traction Control:
Standard on all models (ASR - Acceleration Slip Regulation)
Electronic Stability:
Electronic Stability Program (ESP) - Standard on R/T and SRT8, optional on others
Anti Lock Brakes:
Standard on all models (ABS)
Passive Features
Airbags Front:
Advanced multi-stage driver and front-passenger airbags
Airbags Side:
Front seat-mounted side airbags, available full-length side curtain airbags
💡 Technology Features
Infotainment
Audio System:
Available Boston Acoustics premium sound system, Uconnect hands-free communication system (optional on some trims)
Navigation:
Optional factory navigation system
Driver Assistance
Parking Assist:
Optional rear park assist system
Connectivity
Connectivity Features:
SiriusXM Satellite Radio (optional), aux input for audio
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6 months (depending on oil type and driving conditions - refer to manual for specifics)
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection
Spark Plug Replacement:
3.5L V6: 100,000 miles (iridium); 5.7L HEMI: 100,000 miles (platinum); 6.1L HEMI: 100,000 miles (platinum)
Transmission Fluid Service:
Every 30,000-60,000 miles (depending on driving conditions, refer to manual)
Fluid Specifications
Engine Oil Spec:
SAE 5W-20 (for 3.5L V6 and 5.7L HEMI), SAE 5W-30 (for 6.1L HEMI SRT8). Refer to manual for specific viscosity and API service classification.
Coolant Type:
HOAT (Hybrid Organic Acid Technology) - Mopar Antifreeze/Coolant 10 Year/100,000 Mile Formula
Brake Fluid Type:
DOT 3
Known Issues
Common Issue 1:
Oil filter housing leaks (especially on HEMI engines)
Common Issue 2:
Fuel pump failures
Common Issue 3:
Worn front suspension components (ball joints, control arm bushings)
Common Issue 4:
Early 5.7L HEMI camshaft lobe wear (potential issue, especially in earlier production years)
Common Issue 5:
Check engine light due to EVAP system issues or oxygen sensors
📚 Vehicle History
Brand Heritage
Manufacturer:
Dodge (a division of Chrysler LLC/FCA)
Model Evolution
Introduction:
Reintroduced for the 2004 model year (North American introduction) as a 2005 model. Revived the Magnum nameplate after a hiatus since the early 1980s.
Platform Shared:
Shared the LX platform with the Dodge Charger, Chrysler 300, and Chrysler Pacifica (early version).
Discontinuation:
Production ended after the 2008 model year.
Production
Production Years:
2005-2008 (North America)
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Award 1:
Car and Driver's 10Best Trucks List (2005)
Award 2:
MotorTrend's Car of the Year contender (2005)
Award 3:
SRT8 model praised for performance and handling in the wagon segment
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