PORSCHE 997 CARRERA Replacement Parts Manual 2005-2008
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🏷️ Basic Information Identification Make: Porsche Model: 911 Carrera Model Code: 997 Body Style: Coupe, Cabriolet, Targa Generation Generation: Second Generation (997.2) Generation Years: 2009-2012 (Facelifted models were 997.2, but this manual is for 2005-2008 which is the 997.1 generation) Codes Platform Code: 997 👋 Introduction Market Position Vehicle Segment: Luxury Sports Car / Grand Tourer Brand Perception: Porsche is renowned for engineering excellence, performance, and luxury. Competitive Analysis Key Competitors: Ferrari 458 Italia (later models), Aston Martin DB9, Mercedes-Benz SL-Class, BMW M6. Key Features Manual Benefit 1: Accurate OEM part identification and numbers for correct sourcing. Manual Benefit 2: Visual aid (exploded diagrams) for understanding complex assemblies. Manual Benefit 3: Empowers users to perform repairs and maintenance with confidence, saving on labor costs. Manual Benefit 4: Facilitates efficient parts ordering from dealers or aftermarket suppliers. 📋 Manual Details Coverage Areas Covered Years: 2005, 2006, 2007, 2008 Covered Models: Porsche 911 Carrera (997.1 generation), Carrera S, Carrera 4, Carrera 4S Page Count Estimated Page Count: Varies by specific manual, typically 500-1000+ pages for a complete factory parts catalog. Manual Type Manual Type: OEM Parts Manual / Parts Catalog Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Components: Cylinder heads, block, pistons, crankshaft, camshafts, intake manifold, exhaust system, cooling system, lubrication system, fuel system components, engine mounts. Transmission Drivetrain: Gearbox assembly (G97), clutch, flywheel, driveshafts, differential, AWD components (for Carrera 4/4S), gear shift mechanism. Chassis Suspension: Front and rear suspension arms, shock absorbers, springs, anti-roll bars, subframes, steering rack, wheel hubs. Brakes: Brake calipers, rotors (discs), brake pads, master cylinder, brake lines, ABS components. Electrical System: Wiring harnesses, fuses, relays, lighting components, starter motor, alternator, battery, control modules (ECU, ABS, etc.), sensors. Body Exterior: Body panels (fenders, hood, doors, bumpers), trim pieces, glass, seals, convertible top mechanisms, spoilers. Interior Components: Seats, dashboard, door panels, center console, climate control components, airbags, seatbelts, trim. Wheels Tires: Wheels (rims), tire sizes, lug nuts, valve stems. Procedures Included Part Identification: Detailed exploded diagrams illustrating component relationships and placement. Part Number Lookup: Comprehensive listing of all OEM part numbers for each component. Assembly Disassembly Aid: Provides visual guidance for understanding the order and method of component installation and removal. Technical Depth Depth Of Information: Highly detailed, covering every factory-offered part and its associated sub-components and hardware. Target User: Professional Porsche technicians, experienced DIY enthusiasts, parts specialists, restoration professionals. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, allowing quick finding of part descriptions or numbers. Print Quality Print Capability: Printable pages, allowing users to print specific sections or diagrams as needed. Binding Type Binding Type: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) Compatibility Computer Compatibility: Compatible with all PC & MAC computers. Requirements Software Requirement: Adobe PDF Reader (free and widely available). ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Flat-Six (Boxer) Displacement Carrera: 3.6 Liters (3596 cc) Displacement Carrera S: 3.8 Liters (3824 cc) Performance Horsepower Carrera: 325 hp @ 6800 rpm Torque Carrera: 273 lb-ft @ 4250 rpm Horsepower Carrera S: 355 hp @ 6600 rpm Torque Carrera S: 295 lb-ft @ 4600 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91+ Octane) Engine Codes Engine Code Base Carrera: MA1.01 (3.6L) Engine Code Carrera S: MA1.02 (3.8L) 🔧 Transmission Standard Standard Transmission: 6-speed Manual Transmission (G97) Optional Optional Transmission: 5-speed Tiptronic S Automatic Transmission Features Clutch Type: Dry single-plate clutch Gear Ratios: Specific ratios are detailed within the manual for each gear and differential. 📐 Dimensions Exterior Length: Approx. 4435 mm (174.6 in) Width: Approx. 1808 mm (71.2 in) Height: Approx. 1300 mm (51.2 in) Weights Curb Weight Carrera Coupe Manual: Approx. 1450 kg (3197 lbs) Curb Weight Carrera S Coupe Manual: Approx. 1470 kg (3241 lbs) Gross Vehicle Weight Rating: Refer to VIN plate; varies by model and options. 🛡️ Safety Features Ratings NHTSA Rating: Not specifically rated by NHTSA as a whole, but incorporates advanced safety features. Active Features ABS: Standard Anti-lock Braking System (ABS) Psm: Porsche Stability Management (PSM) Pasc: Porsche Active Suspension Management (PASM) - Optional Passive Features Airbags: Driver and passenger front airbags, side airbags, head airbags (curtain type in Coupe). Seatbelts: Three-point inertia-reel seatbelts with pretensioners and belt force limiters. 💡 Technology Features Infotainment Head Unit: Porsche Communication Management (PCM) system with touchscreen, radio, CD player, optional navigation. Audio System: Standard Bose High-End Sound System optional. Driver Assistance Parking Assistance: Optional ParkAssist (parking sensors). Cruise Control: Standard cruise control. Connectivity Connectivity Options: Optional Bluetooth interface for mobile phones. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 miles or annually, whichever comes first (refer to specific model year recommendations). Major Service Interval: Significant checks and fluid changes recommended around 30,000-60,000 miles, including spark plugs and potentially...
Body panels (fenders, hood, doors, bumpers), trim pieces, glass, seals, convertible top mechanisms, spoilers.
Interior Components:
Seats, dashboard, door panels, center console, climate control components, airbags, seatbelts, trim.
Wheels Tires:
Wheels (rims), tire sizes, lug nuts, valve stems.
Procedures Included
Part Identification:
Detailed exploded diagrams illustrating component relationships and placement.
Part Number Lookup:
Comprehensive listing of all OEM part numbers for each component.
Assembly Disassembly Aid:
Provides visual guidance for understanding the order and method of component installation and removal.
Technical Depth
Depth Of Information:
Highly detailed, covering every factory-offered part and its associated sub-components and hardware.
Target User:
Professional Porsche technicians, experienced DIY enthusiasts, parts specialists, restoration professionals.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, allowing quick finding of part descriptions or numbers.
Print Quality
Print Capability:
Printable pages, allowing users to print specific sections or diagrams as needed.
Binding Type
Binding Type:
N/A (Digital Download - PDF)
Paper Type
Paper Type:
N/A (Digital Download - PDF)
Compatibility
Computer Compatibility:
Compatible with all PC & MAC computers.
Requirements
Software Requirement:
Adobe PDF Reader (free and widely available).
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Flat-Six (Boxer)
Displacement Carrera:
3.6 Liters (3596 cc)
Displacement Carrera S:
3.8 Liters (3824 cc)
Performance
Horsepower Carrera:
325 hp @ 6800 rpm
Torque Carrera:
273 lb-ft @ 4250 rpm
Horsepower Carrera S:
355 hp @ 6600 rpm
Torque Carrera S:
295 lb-ft @ 4600 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Engine Codes
Engine Code Base Carrera:
MA1.01 (3.6L)
Engine Code Carrera S:
MA1.02 (3.8L)
🔧 Transmission
Standard
Standard Transmission:
6-speed Manual Transmission (G97)
Optional
Optional Transmission:
5-speed Tiptronic S Automatic Transmission
Features
Clutch Type:
Dry single-plate clutch
Gear Ratios:
Specific ratios are detailed within the manual for each gear and differential.
📐 Dimensions
Exterior
Length:
Approx. 4435 mm (174.6 in)
Width:
Approx. 1808 mm (71.2 in)
Height:
Approx. 1300 mm (51.2 in)
Weights
Curb Weight Carrera Coupe Manual:
Approx. 1450 kg (3197 lbs)
Curb Weight Carrera S Coupe Manual:
Approx. 1470 kg (3241 lbs)
Gross Vehicle Weight Rating:
Refer to VIN plate; varies by model and options.
🛡️ Safety Features
Ratings
NHTSA Rating:
Not specifically rated by NHTSA as a whole, but incorporates advanced safety features.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Psm:
Porsche Stability Management (PSM)
Pasc:
Porsche Active Suspension Management (PASM) - Optional
Passive Features
Airbags:
Driver and passenger front airbags, side airbags, head airbags (curtain type in Coupe).
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners and belt force limiters.
💡 Technology Features
Infotainment
Head Unit:
Porsche Communication Management (PCM) system with touchscreen, radio, CD player, optional navigation.
Audio System:
Standard Bose High-End Sound System optional.
Driver Assistance
Parking Assistance:
Optional ParkAssist (parking sensors).
Cruise Control:
Standard cruise control.
Connectivity
Connectivity Options:
Optional Bluetooth interface for mobile phones.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 miles or annually, whichever comes first (refer to specific model year recommendations).
Major Service Interval:
Significant checks and fluid changes recommended around 30,000-60,000 miles, including spark plugs and potentially brake fluid.
Fluid Specifications
Engine Oil Specification:
Mobil 1 0W-40 (often recommended, verify for specific region/climate)
Coolant Specification:
Porsche Approved Antifreeze/Coolant (G40/G48 specifications, typically blue or green)
Brake Fluid Specification:
Porsche DOT 4 Plus (or equivalent high-performance DOT 4 fluid)
Transmission Fluid Type Manual:
Pentosin MTF 2.0 (or equivalent API GL-4 SAE 75W-90)
Transmission Fluid Type Tiptronic:
Porsche ATF (T-IV specification, or equivalent Dexron III/Mercon compatible fluid)
Known Issues
Common Issue Ims Bearing:
Intermediate Shaft (IMS) bearing failure, particularly in earlier 996/997.1 models, though less prevalent than commonly feared, is a significant concern.
Common Issue Aos Failure:
Air-Oil Separator (AOS) failure can lead to oil consumption and smoking.
Common Issue Oil Cooler Leaks:
Potential for leaks from the oil cooler lines.
Common Issue Exhaust Bolts:
Exhaust header bolts can sometimes break due to heat cycles.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Porsche has a 75+ year history of building iconic sports cars.
Model Evolution
911 Lineage:
The 997 is the fifth generation of the Porsche 911, succeeding the 996 and preceding the 991.
997 Launch Year:
2004 (for the 2005 model year)
Production
Production Period 997:
2004-2012
Manufacturing Location:
Zuffenhausen, Germany
🏆 Awards & Recognition
Recognitions
Performance Awards:
The 997 Carrera consistently received accolades for its driving dynamics and performance from automotive publications.
Ratings
User Satisfaction:
Generally high owner satisfaction ratings for reliability and driving experience, though maintenance can be costly.
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