2005-2009 Yamaha RAPTOR 700 YFM700RV MASTER Service Repair Manual
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This manual covers the Raptor 700 (YFM700RV), a high-performance sport ATV produced from 2005 to 2009. Renowned for its powerful 686cc liquid-cooled, four-stroke engine with Electronic Fuel Injection (EFI) and a responsive 5-speed manual transmission with reverse, the Raptor 700 is engineered for enthusiasts seeking exceptional off-road performance. Its design emphasizes agility and control, featuring independent front suspension and a swingarm rear suspension with adjustable shocks, making it a formidable choice for recreational riding and competitive environments. The legacy in ATV innovation is evident in the Raptor 700's robust construction and reliable performance. This Master Service Repair Manual provides comprehensive guidance for the maintenance and repair of the Raptor 700 (YFM700RV). It details procedures for all major systems, including the engine, transmission, fuel system, ignition, electrical components, chassis, suspension, and brakes. Owners and technicians will find step-by-step instructions for routine maintenance, troubleshooting common issues, component disassembly and reassembly, and detailed technical specifications. The manual is designed to assist in keeping the vehicle in optimal condition, ensuring longevity and peak performance through accurate and thorough service information. 🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 Model Code: YFM700RV Generation First Generation Years: 2006 Covered Years: 2005-2009 👋 Introduction Market Position Category: High-performance sport ATV Target Audience: Enthusiasts seeking off-road performance, racing, and recreational riding. Competitive Analysis Competitors: Honda TRX450R, Suzuki LT-R450, Kawasaki KFX450R Key Features Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve, single-cylinder Fueling: Electronic Fuel Injection (EFI) Transmission Type: 5-speed manual with reverse Suspension: Independent front suspension, swingarm rear suspension with adjustable shocks. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for the Yamaha Raptor 700 (YFM700RV) Specific Systems: Engine, Transmission, Fuel System, Ignition System, Electrical System, Chassis, Suspension, Brakes, Steering, Bodywork, Cooling System, Lubrication System, Clutch, Drive Train, Wheels and Tires Page Count Estimated Page Count: Refer to specific manual for exact count, typically 500+ pages for Master Service Manuals Manual Type Type: Master Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, inspection, repair, and reassembly of all internal components (pistons, cylinders, crankshaft, camshaft, valves, etc.) Fuel System: Fuel injection system (EFI), fuel pump, injectors, fuel pressure regulator, fuel filter, throttle body servicing and adjustment. Ignition System: CDI unit, ignition coils, spark plugs, timing checks and adjustments. Transmission Drivetrain: 5-speed manual transmission with reverse, clutch system (operation, adjustment, replacement), final drive, differential, and axle servicing. Electrical System: Wiring diagrams, battery, starter motor, alternator, lighting (headlights, taillights, indicators), ignition switch, fuses, relays, sensors (MAP, TPS, etc.), and troubleshooting. Chassis Suspension: Frame inspection and repair, front and rear suspension geometry, shock absorber servicing and adjustment, swingarm and linkage maintenance. Brakes: Hydraulic disc brake system (front and rear calipers, master cylinders, brake lines), brake pad replacement, fluid flushing and bleeding procedures. Steering: Handlebar assembly, steering stem, bearings, tie rods, and steering column adjustment. Bodywork Plastics: Removal and installation of fenders, plastics, seat, fuel tank, and associated hardware. Cooling System: Radiator, cooling fan, thermostat, water pump, coolant flushing and replacement. Lubrication System: Oil pump, oil filter, oil passages, lubrication points, and oil change procedures. Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, chain adjustment, spark plug inspection/replacement, brake inspections, and fluid checks. Troubleshooting: Systematic diagnostic procedures for common and uncommon problems, fault code interpretation (if applicable), electrical system troubleshooting. Repair: Step-by-step instructions for all mechanical and electrical repairs, including component replacement and adjustments. Disassembly Assembly: Detailed exploded views and instructions for component disassembly and reassembly with torque specifications. Inspection Testing: Procedures for inspecting component wear, testing electrical circuits and components, and performing system diagnostics. Technical Depth Depth: Master level coverage, suitable for experienced technicians and advanced DIY mechanics. Includes detailed specifications, tolerances, and diagnostic information. Diagnostic Tools: Information on required special tools and diagnostic equipment for specific procedures. 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac & Linux Accessibility: Adobe PDF Reader required Print Quality Printability: Yes Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: 686cc liquid-cooled, four-stroke, SOHC, 4-valve, single-cylinder Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.2:1 Fuel Induction: Mikuni 44mm throttle body with EFI Ignition: Digital TCI (Transistor Controlled Ignition) Performance Estimated Horsepower: Approximately 46-50 HP (stock) Estimated Torque: Approximately 43-45 lb-ft (stock) Fuel System Fuel Type: Unleaded gasoline (minimum 87 octane) Fuel Tank Capacity: 2.9 gallons (11 Liters) 🔧 Transmission Standard Type: Constant mesh, 5-speed with reverse Clutch: Wet, multi-plate Final Drive: O-ring sealed chain, Drive-type: Sealed O-ring chain Features Gear Ratios: Refer to manual for detailed gear ratios Lubricant Type: Yamalube 4 (or equivalent) SAE 20W-40 API SG or higher (check manual for specific viscosity) 📐 Dimensions Exterior Length: 70.9 in (1803 mm) Width: 45.3 in (1150 mm) Height: 42.1 in (1069 mm) Wheelbase:...
This manual covers the Raptor 700 (YFM700RV), a high-performance sport ATV produced from 2005 to 2009. Renowned for its powerful 686cc liquid-cooled, four-stroke engine with Electronic Fuel Injection (EFI) and a responsive 5-speed manual transmission with reverse, the Raptor 700 is engineered for enthusiasts seeking exceptional off-road performance. Its design emphasizes agility and control, featuring independent front suspension and a swingarm rear suspension with adjustable shocks, making it a formidable choice for recreational riding and competitive environments. The legacy in ATV innovation is evident in the Raptor 700's robust construction and reliable performance.
This Master Service Repair Manual provides comprehensive guidance for the maintenance and repair of the Raptor 700 (YFM700RV). It details procedures for all major systems, including the engine, transmission, fuel system, ignition, electrical components, chassis, suspension, and brakes. Owners and technicians will find step-by-step instructions for routine maintenance, troubleshooting common issues, component disassembly and reassembly, and detailed technical specifications. The manual is designed to assist in keeping the vehicle in optimal condition, ensuring longevity and peak performance through accurate and thorough service information.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Raptor 700
Model Code:
YFM700RV
Generation
First Generation Years:
2006
Covered Years:
2005-2009
👋 Introduction
Market Position
Category:
High-performance sport ATV
Target Audience:
Enthusiasts seeking off-road performance, racing, and recreational riding.
Systematic diagnostic procedures for common and uncommon problems, fault code interpretation (if applicable), electrical system troubleshooting.
Repair:
Step-by-step instructions for all mechanical and electrical repairs, including component replacement and adjustments.
Disassembly Assembly:
Detailed exploded views and instructions for component disassembly and reassembly with torque specifications.
Inspection Testing:
Procedures for inspecting component wear, testing electrical circuits and components, and performing system diagnostics.
Technical Depth
Depth:
Master level coverage, suitable for experienced technicians and advanced DIY mechanics. Includes detailed specifications, tolerances, and diagnostic information.
Diagnostic Tools:
Information on required special tools and diagnostic equipment for specific procedures.
Yamalube 4 (or equivalent) SAE 20W-40 API SG or higher (check manual for specific viscosity)
📐 Dimensions
Exterior
Length:
70.9 in (1803 mm)
Width:
45.3 in (1150 mm)
Height:
42.1 in (1069 mm)
Wheelbase:
50.4 in (1280 mm)
Ground Clearance:
4.4 in (112 mm)
Weights
Dry Weight:
423 lbs (192 kg)
Curb Weight:
448 lbs (203 kg) (approx.)
Towing Capacity:
Not specified or recommended for towing
🛡️ Safety Features
Ratings
Certification:
Designed for off-road use only. Not street legal.
Active Features
Braking System:
Hydraulic dual front disc brakes, Hydraulic rear disc brake
Suspension Stability:
Long-travel, adjustable suspension for stability and control
Passive Features
Handlebars:
Handlebar grab bar for added stability and control
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD multi-function display (speedometer, odometer, trip meter, clock, neutral indicator, reverse indicator, coolant temperature warning light)
Driver Assistance
Efi:
Electronic Fuel Injection provides precise fuel delivery for optimal performance and throttle response.
Connectivity
Diagnostic Ports:
On-board diagnostic capabilities accessible via specific connectors and diagnostic tools (covered in manual).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1000 miles or 6 months (whichever comes first)
Oil Filter Replacement:
Every 2000 miles or 12 months
Air Filter Cleaning:
Inspect every 500 miles, clean/replace as needed
Spark Plug Inspection:
Inspect every 600 miles
Chain Lubrication Adjustment:
Lubricate every 300 miles, adjust tension as needed
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) 20W-40 API SG
Engine Oil Capacity:
2.40 US qt. (2.3 L) with oil filter change
Coolant Type:
Yamaha Super Coolant (or equivalent) ethylene glycol-based coolant
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Items:
Clutch wear, wheel bearings, tie rod ends, brake pads, chain and sprockets
Potential Engine Issues:
Valve adjustment requirements, occasional ECU issues (though generally reliable)
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for innovation and performance in the ATV market, particularly with the iconic 'Raptor' line.
Model Evolution
Raptor 700 Introduction:
The Raptor 700 was introduced for the 2006 model year, replacing the popular Raptor 660. It featured a significantly larger engine and updated technology.
Yfm700Rv Specifics:
The YFM700RV designation typically refers to early models of the Raptor 700, solidifying its position in the market.
Production
Manufacturing Location:
Primarily manufactured in Japan by Yamaha Motor Corporation.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Consistently recognized as a top-tier sport ATV for its power, handling, and reliability.
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