Mitsubushi L200 TRITON 2005-2014 Full Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Triton Generation: Fourth Generation Codes Chassis Codes: KB4T (4WD), KB7T (4WD High Rider), KB8T (4WD Super High Rider), KB9T (4WD) 👋 Introduction Market Position Vehicle Class: Mid-size Pickup Truck (Ute) Target Audience: Commercial users, off-road enthusiasts, families seeking utility and ruggedness Competitive Analysis Key Competitors: Toyota Hilux, Ford Ranger, Isuzu D-Max, Nissan Navara, Chevrolet Colorado Competitive Advantage: Robust build quality, proven reliability, excellent off-road capability, strong diesel engine options Key Features Powertrain Options: Renowned 4D56 and 4M41 diesel engines, reliable V6 gasoline options Drivetrain Technology: Super Select 4WD-i system offering various modes for on-road and off-road driving Utility: High payload capacity, towing capability, versatile bed options Manual Value Proposition Benefit To Owner: Empowers owners to perform maintenance and repairs efficiently, saving time and money, and extending vehicle lifespan. 📋 Manual Details Coverage Areas Region Coverage: Global (model year and engine specific) Vehicle Variants Covered: Single Cab, Club Cab, Double Cab; 2WD and 4WD drivelines Page Count Estimated Page Count: Varies by specific engine/drivetrain, typically 2000+ pages for comprehensive coverage Manual Type Type: Full Service and Repair Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine: 4D56 (2.5L I4 DI-D), 6G72 (3.0L V6 MPI), 6G74 (3.5L V6 MPI), 4M41 (3.2L I4 DI-D Common Rail Turbo Diesel) Transmission: 5-speed Manual, 4-speed Automatic, 5-speed Automatic Drivetrain: Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD) with Super Select 4WD-i, Differential locks Suspension: Front: Independent Double Wishbone with Torsion Bar Springs, Rear: Solid Axle with Leaf Springs Steering: Power Assisted Rack and Pinion Brakes: Front: Ventilated Discs, Rear: Drums (some models may have rear discs), ABS, EBD Electrical: Battery, Charging System, Starting System, Lighting, Instruments, Wipers, Horn, Power Windows, Central Locking, Audio System, Immobilizer Body And Chassis: Frame, Body Panels, Doors, Hood, Tailgate, Bumpers, Interior Trim, Seats, Exterior Trim HVAC: Air Conditioning, Heater, Ventilation Fuel System: Fuel Tank, Fuel Lines, Fuel Pump, Injectors (Diesel & Petrol), Fuel Filter Cooling System: Radiator, Fan, Water Pump, Thermostat, Coolant Hoses Procedures Included Maintenance: Oil and Filter Change, Air Filter Replacement, Fuel Filter Replacement, Coolant Flush, Spark Plug Replacement, Brake Fluid Change, Power Steering Fluid Change, Transmission Fluid Change, Differential Fluid Change, Chassis Lubrication Troubleshooting: Diagnostic Charts, Symptom-based Troubleshooting Guides for Engine, Transmission, Electrical, and Mechanical Systems Repair: Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement, HVAC System Repair Diagnostics: OBD-II Diagnostics, Sensor Testing, Actuator Testing, DTC Code Interpretation Specifications: Torque Specifications, Clearance Specifications, Fluid Capacities, Component Dimensions Technical Depth Depth: Comprehensive (from basic maintenance to complete engine/transmission rebuilds) Detail Level: Step-by-step instructions, exploded views, detailed diagrams, wiring schematics 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text content Print Quality Printable: Yes, full printable Zoom Capability: Yes, zoom in/out Binding Type Binding: Not Applicable (Digital PDF) Paper Type Paper Type: Not Applicable (Digital PDF) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (or equivalent for unzipping) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code Common: 4D56 Description: 2.5L Inline 4-Cylinder DOHC Turbocharged Direct Injection Diesel (DI-D) Displacement: 2477 cc Bore X Stroke: 91.1 mm x 95.0 mm Compression Ratio: 17.1:1 Power Output Typical: 134 hp @ 4000 rpm (varies by market/tune) Torque Output Typical: 314 Nm @ 2000 rpm (varies by market/tune) Performance Fuel Type: Diesel Emission Control: Euro III/IV compliant (market dependent), EGR System Fuel System Injection Type: Common Rail Direct Injection (CRDI) Turbocharger: Variable Geometry Turbocharger (VGT) Other Engines 4M41 Description: 3.2L Inline 4-Cylinder DOHC DI-D Common Rail Turbo Diesel 4M41 Displacement: 3200 cc 4M41 Power Typical: 163 hp @ 3800 rpm 4M41 Torque Typical: 343 Nm @ 2000 rpm 🔧 Transmission Standard Type Manual: 5-speed Manual (e.g., W5MBB) Optional Type Automatic: 4-speed Automatic (e.g., V4A51) or 5-speed Automatic Features Drivetrain Modes: 2H, 4H, 4HLc (4WD with Locked Centre Differential), 4LLc (4WD with Locked Centre Differential and Low Range Gearing) - for Super Select 4WD-i Clutch Type: Hydraulic Actuated Single Dry Plate Clutch Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (check specific manual for exact type and capacity) Automatic Transmission Fluid: DIA QUEEN ATF-SP III (check specific manual for exact type and capacity) 📐 Dimensions Exterior Length: Approx. 5000-5195 mm (varies by cab type and bumper design) Width: Approx. 1775-1800 mm Height: Approx. 1775-1815 mm (varies by ride height/suspension) Wheelbase: Approx. 3000 mm Ground Clearance: Approx. 200-215 mm (varies by model variant) Cargo Bed Length: Varies by cab type (e.g., ~1500 mm for Double Cab) Weights Curb Weight: Approx. 1800-2000 kg (varies by configuration) Gross Vehicle Weight Rating: Approx. 2800-3000 kg (varies by model) Towing Capacity: Up to 2700 kg (braked, market dependent) Tires And Wheels Wheel Size Typical: 16-inch or 17-inch alloy or steel wheels Tire...

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Type: Truck

Verkoper:

Sku: 442548

Collecties: ALL Mitsubishi

Beschikbaarheid: Op voorraad

Labels: 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 Business and Industrial Cash Registers L200 Mitsubishi TRITON Truck

Productvarianten

Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

L200 Triton

Generation:

Fourth Generation

Codes

Chassis Codes:

KB4T (4WD), KB7T (4WD High Rider), KB8T (4WD Super High Rider), KB9T (4WD)

👋 Introduction

Market Position

Vehicle Class:

Mid-size Pickup Truck (Ute)

Target Audience:

Commercial users, off-road enthusiasts, families seeking utility and ruggedness

Competitive Analysis

Key Competitors:

Toyota Hilux, Ford Ranger, Isuzu D-Max, Nissan Navara, Chevrolet Colorado

Competitive Advantage:

Robust build quality, proven reliability, excellent off-road capability, strong diesel engine options

Key Features

Powertrain Options:

Renowned 4D56 and 4M41 diesel engines, reliable V6 gasoline options

Drivetrain Technology:

Super Select 4WD-i system offering various modes for on-road and off-road driving

Utility:

High payload capacity, towing capability, versatile bed options

Manual Value Proposition

Benefit To Owner:

Empowers owners to perform maintenance and repairs efficiently, saving time and money, and extending vehicle lifespan.

📋 Manual Details

Coverage Areas

Region Coverage:

Global (model year and engine specific)

Vehicle Variants Covered:

Single Cab, Club Cab, Double Cab; 2WD and 4WD drivelines

Page Count

Estimated Page Count:

Varies by specific engine/drivetrain, typically 2000+ pages for comprehensive coverage

Manual Type

Type:

Full Service and Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine:

4D56 (2.5L I4 DI-D), 6G72 (3.0L V6 MPI), 6G74 (3.5L V6 MPI), 4M41 (3.2L I4 DI-D Common Rail Turbo Diesel)

Transmission:

5-speed Manual, 4-speed Automatic, 5-speed Automatic

Drivetrain:

Rear-Wheel Drive (RWD), Four-Wheel Drive (4WD) with Super Select 4WD-i, Differential locks

Suspension:

Front: Independent Double Wishbone with Torsion Bar Springs, Rear: Solid Axle with Leaf Springs

Steering:

Power Assisted Rack and Pinion

Brakes:

Front: Ventilated Discs, Rear: Drums (some models may have rear discs), ABS, EBD

Electrical:

Battery, Charging System, Starting System, Lighting, Instruments, Wipers, Horn, Power Windows, Central Locking, Audio System, Immobilizer

Body And Chassis:

Frame, Body Panels, Doors, Hood, Tailgate, Bumpers, Interior Trim, Seats, Exterior Trim

HVAC:

Air Conditioning, Heater, Ventilation

Fuel System:

Fuel Tank, Fuel Lines, Fuel Pump, Injectors (Diesel & Petrol), Fuel Filter

Cooling System:

Radiator, Fan, Water Pump, Thermostat, Coolant Hoses

Procedures Included

Maintenance:

Oil and Filter Change, Air Filter Replacement, Fuel Filter Replacement, Coolant Flush, Spark Plug Replacement, Brake Fluid Change, Power Steering Fluid Change, Transmission Fluid Change, Differential Fluid Change, Chassis Lubrication

Troubleshooting:

Diagnostic Charts, Symptom-based Troubleshooting Guides for Engine, Transmission, Electrical, and Mechanical Systems

Repair:

Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake System Repair, Electrical Component Diagnosis and Replacement, Body Panel Repair and Replacement, HVAC System Repair

Diagnostics:

OBD-II Diagnostics, Sensor Testing, Actuator Testing, DTC Code Interpretation

Specifications:

Torque Specifications, Clearance Specifications, Fluid Capacities, Component Dimensions

Technical Depth

Depth:

Comprehensive (from basic maintenance to complete engine/transmission rebuilds)

Detail Level:

Step-by-step instructions, exploded views, detailed diagrams, wiring schematics

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text content

Print Quality

Printable:

Yes, full printable

Zoom Capability:

Yes, zoom in/out

Binding Type

Binding:

Not Applicable (Digital PDF)

Paper Type

Paper Type:

Not Applicable (Digital PDF)

Delivery

Delivery Method:

Instant Download

Requirements

Software Requirements:

Adobe PDF Reader, WinZip (or equivalent for unzipping)

Compatibility

Operating Systems:

All Versions of Windows & Mac

⚙️ Engine Specifications

Primary Engine

Engine Code Common:

Description:

2.5L Inline 4-Cylinder DOHC Turbocharged Direct Injection Diesel (DI-D)

Displacement:

2477 cc

Bore X Stroke:

91.1 mm x 95.0 mm

Compression Ratio:

17.1:1

Power Output Typical:

134 hp @ 4000 rpm (varies by market/tune)

Torque Output Typical:

314 Nm @ 2000 rpm (varies by market/tune)

Performance

Fuel Type:

Diesel

Emission Control:

Euro III/IV compliant (market dependent), EGR System

Fuel System

Injection Type:

Common Rail Direct Injection (CRDI)

Turbocharger:

Variable Geometry Turbocharger (VGT)

Other Engines

4M41 Description:

3.2L Inline 4-Cylinder DOHC DI-D Common Rail Turbo Diesel

4M41 Displacement:

3200 cc

4M41 Power Typical:

163 hp @ 3800 rpm

4M41 Torque Typical:

343 Nm @ 2000 rpm

🔧 Transmission

Standard

Type Manual:

5-speed Manual (e.g., W5MBB)

Optional

Type Automatic:

4-speed Automatic (e.g., V4A51) or 5-speed Automatic

Features

Drivetrain Modes:

2H, 4H, 4HLc (4WD with Locked Centre Differential), 4LLc (4WD with Locked Centre Differential and Low Range Gearing) - for Super Select 4WD-i

Clutch Type:

Hydraulic Actuated Single Dry Plate Clutch

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (check specific manual for exact type and capacity)

Automatic Transmission Fluid:

DIA QUEEN ATF-SP III (check specific manual for exact type and capacity)

📐 Dimensions

Exterior

Length:

Approx. 5000-5195 mm (varies by cab type and bumper design)

Width:

Approx. 1775-1800 mm

Height:

Approx. 1775-1815 mm (varies by ride height/suspension)

Wheelbase:

Approx. 3000 mm

Ground Clearance:

Approx. 200-215 mm (varies by model variant)

Cargo

Bed Length:

Varies by cab type (e.g., ~1500 mm for Double Cab)

Weights

Curb Weight:

Approx. 1800-2000 kg (varies by configuration)

Gross Vehicle Weight Rating:

Approx. 2800-3000 kg (varies by model)

Towing Capacity:

Up to 2700 kg (braked, market dependent)

Tires And Wheels

Wheel Size Typical:

16-inch or 17-inch alloy or steel wheels

Tire Size Typical:

245/70R16, 265/65R17 (check specific model)

Bolt Pattern:

6 x 139.7 mm (6x5.5 inches)

Center Bore:

67.1 mm

🛡️ Safety Features

Ratings

Crash Test Results:

Varies by region and specific tests conducted (e.g., ANCAP, Euro NCAP). Generally performed well for its class during its production period.

Active Features

Anti-lock Braking System

Electronic Brakeforce Distribution

Hill Start Assist:

Available on some later models/trims

Passive Features

Airbags:

Driver and Front Passenger Airbags (standard on most models); Side Airbags and Curtain Airbags available on higher trims/later models

Seatbelts:

3-point ELR seatbelts with pretensioners and load limiters (front)

Child Seat Anchors:

ISOFIX points available on rear seats (depending on cab type and market)

💡 Technology Features

Infotainment

Head Unit:

Factory fitted AM/FM Radio, CD Player (single or multi-disc), MP3 playback. Higher trims may feature touchscreen infotainment systems with navigation in later years/markets.

Speakers:

Typically 4-6 speakers depending on trim level.

Driver Assistance

Cruise Control:

Available on higher trim levels and specific market variants.

Parking Sensors:

Available as an option or on higher trims.

Connectivity

Usb Aux Input:

Available on later models and updated head units.

Bluetooth:

Available on later models and updated head units for hands-free calling and audio streaming.

🔧 Maintenance

Service Intervals

Engine Oil Change Diesel:

Every 7,500 - 10,000 km or 6 months, whichever comes first (check specific manual for oil type and viscosity).

Engine Oil Change Petrol:

Every 5,000 - 7,500 km or 6 months, whichever comes first (check specific manual for oil type and viscosity).

Fuel Filter Diesel:

Every 30,000 - 40,000 km (critical for common rail systems).

Air Filter:

Every 20,000 - 30,000 km or as needed based on driving conditions.

Coolant Replacement:

Every 40,000 - 50,000 km or 2-3 years.

Timing Belt Or Chain:

4D56 and 4M41 use timing chains, which are generally maintenance-free unless there's an issue. Some petrol engines might have belts.

Fluid Specifications

Engine Oil Spec:

API CI-4/CJ-4 or ACEA E5/E7 for diesel engines; API SN/SP or ACEA A3/B4 for petrol engines. Viscosity commonly 5W-30, 10W-30, or 15W-40 depending on temperature and engine. (Crucial to verify with manual.)

Brake Fluid Spec:

DOT 3 or DOT 4

Power Steering Fluid Spec:

Dexron II/III ATF or specific power steering fluid (check manual)

Known Issues

Diesel Particulate Filter:

Potential for DPF clogging on models with diesel particulate filters if regeneration cycles are not completed, especially with short trips.

Fuel Injectors:

Common rail diesel injectors can be sensitive to fuel quality and contamination, potentially leading to failure.

Turbocharger:

Early models with VGT can sometimes experience sticking vanes if not properly maintained or if soot builds up.

Suspension Components:

Torsion bar front suspension can wear over time, leading to a 'sagging' effect. Leaf springs at the rear can also weaken under heavy load or age.

E Gr System:

Exhaust Gas Recirculation (EGR) system can accumulate soot, leading to reduced performance or check engine lights.

📚 Vehicle History

Brand Heritage

Parent Company:

Mitsubishi Motors Corporation

Pickup Truck Legacy:

Mitsubishi has a long history of producing robust and capable pickup trucks under various names (e.g., Forte, Mighty Max, L200, Triton).

Model Evolution

Fourth Gen Launch:

Introduced in 2005, replacing the third-generation L200.

Design Philosophy:

Emphasized a more car-like interior and improved aerodynamics, while retaining ruggedness and off-road prowess. Introduced the distinctive 'Dynamic Shield' front fascia design language on later updates.

Facelifts:

Received significant updates during its production run, including updated styling, improved powertrains, and enhanced features (e.g., around 2009/2010).

Production

Manufacturing Locations:

Primary production in Thailand (Laem Chabang plant); also produced in other global facilities depending on market.

Production Years:

2005 - 2014

🏆 Awards & Recognition

Recognitions

Off Road Capability:

Consistently recognized for its robust chassis, capable 4WD system, and excellent ground clearance, making it a popular choice in off-road and utility segments.

Reliability Reputation:

Generally holds a reputation for durability and mechanical robustness, particularly the diesel variants, contributing to strong resale value in many markets.

Sales Performance:

One of Mitsubishi's best-selling vehicles globally, particularly in markets like Australia, Southeast Asia, and parts of Europe and South America.