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BMW 3 Series M3 323 325 328 330 2005 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: M3, 323i, 325i, 328i, 330i Model Code: E46 Year: 2005 👋 Introduction Market Position Segment: Compact Executive Car Brand Perception: Sporty, luxurious, performance-oriented Competitive Analysis Key Competitors: Mercedes-Benz C-Class, Audi A4, Lexus IS, Infiniti G35 Key Features Driving Dynamics: Renowned for balanced handling, responsive steering, and powerful engines Performance Models: M3 variant offers significant track-focused performance enhancements Interior Quality: Premium materials, driver-focused cockpit design 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Download Printable: Yes Compatibility: WINDOWS and MAC Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Management: Driveability, diagnostics, electronic control unit (ECU) functions Engine: Mechanical components, internal systems, cylinder head, block, pistons, crankshaft, camshafts Ignition System: Spark plugs, coils, ignition timing, troubleshooting Fuel System: Fuel pump, injectors, fuel pressure, fuel tank, evaporative emissions control Cooling System: Radiator, water pump, thermostat, hoses, coolant specifications, bleeding procedures Exhaust System: Mufflers, catalytic converters, oxygen sensors, emission controls Manual Transmission: Clutch operation, gearbox removal and installation, gear ratios, fluid specifications Automatic Transmission: Torque converter, valve body, transmission control module, fluid specifications, overhaul procedures Driveshaft And Final Drive: Driveshafts, universal joints, differential, rear axle assembly, fluid specifications Brakes: Brake discs, pads, calipers, ABS system, hydraulic lines, bleeding procedures, brake fluid specifications Suspension: Shock absorbers, struts, springs, control arms, bushings, wheel alignment specifications Steering: Steering rack, power steering system, tie rods, steering column, fluid specifications Body And Interior: Body panels, doors, windows, seats, trim, HVAC system, body sealing Electrical System: Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting, comfort electronics Procedures Included Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, brake service, belt replacement Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical diagnostics Repair: Engine component overhaul, transmission repair, brake system repair, suspension component replacement, electrical component replacement Installation: Component replacement, accessory installation guidance Technical Depth Depth Level: Comprehensive: From basic maintenance to in-depth engine and transmission rebuilds Diagnostics: Detailed diagnostic procedures, wiring diagrams, fault code interpretation Special Tools: Identification and usage of BMW-specific special tools 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (standard for most modern PDFs) Print Quality Printability: Designed for printing, high-resolution pages Binding Type Binding: Digital download (N/A for physical binding) Paper Type Paper Quality: Digital (N/A for physical paper type) ⚙️ Engine Specifications Primary Engine Engine Lineup: Inline-6 Cylinder Engines 323I Engine Engine Code 323I: M52TUB25 Displacement 323I: 2.5 Liters (2494 cc) Horsepower 323I: 184 hp @ 6000 rpm Torque 323I: 235 Nm (173 lb-ft) @ 3500 rpm 325I Engine Engine Code 325I: M54B25 Displacement 325I: 2.5 Liters (2494 cc) Horsepower 325I: 189 hp @ 6000 rpm Torque 325I: 245 Nm (181 lb-ft) @ 3500 rpm 328I Engine Engine Code 328I: M52TUB28 Displacement 328I: 2.8 Liters (2793 cc) Horsepower 328I: 193 hp @ 5500 rpm Torque 328I: 280 Nm (206 lb-ft) @ 3250 rpm 330I Engine Engine Code 330I: M54B30 Displacement 330I: 3.0 Liters (2979 cc) Horsepower 330I: 225 hp @ 5900 rpm Torque 330I: 300 Nm (221 lb-ft) @ 3500 rpm M3 Engine Engine Code M3: S54B32 Displacement M3: 3.2 Liters (3246 cc) Horsepower M3: 333 hp @ 7900 rpm Torque M3: 350 Nm (258 lb-ft) @ 4900 rpm Performance Engine Type: Naturally Aspirated Inline-6, Double VANOS Fuel System Injection Type: Sequential Multi-Point Fuel Injection (MPI) Fuel Requirement: Premium Unleaded (91 Octane or higher recommended) Lubrication Oil Capacity Example 330I: 6.5 Liters (6.9 US Quarts) Oil Type Example: BMW Longlife-01 (e.g., Castrol EDGE 5W-30) 🔧 Transmission Standard Standard Transmission Type: 5-Speed Manual (Getrag 420G for M3, ZF for others) Optional Optional Transmission Type: 5-Speed Steptronic Automatic Transmission (e.g., GM A5S360R/Z for non-M, ZF 5HP19/HP24 for some models) Features M3 Transmission Features: Close-ratio manual gearbox, M Sport clutch Fluid Specifications Manual Transmission Fluid: BMW MTF LT-2 (or equivalent high-quality synthetic GL-4/GL-5) Automatic Transmission Fluid: BMW ATF LT-3 (or equivalent Dexron III/VI compatible synthetic) 📐 Dimensions Exterior Body Styles: Sedan (4-door), Coupe (2-door), Convertible (2-door), Wagon (Touring - 5-door) Wheelbase Sedan Coupe: Approx. 2760 mm (108.7 in) Length Sedan: Approx. 4471 mm (176.0 in) Width: Approx. 1751 mm (68.9 in) Height Sedan: Approx. 1415 mm (55.7 in) Weights Curb Weight Example 330I Sedan: Approx. 1530 kg (3373 lbs) Gross Vehicle Weight Rating: Varies by model and configuration (consult manual) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars (for applicable models) NHTSA Front Impact Passenger: 5 Stars (for applicable models) IIHS Front Offset Crashworthiness: Good (for applicable models) Active Features ABS: Standard Anti-lock Braking System Traction Control: Dynamic Stability Control (DSC) or Automatic Stability Control and Traction (ASC+T) depending on model/options Passive Features Airbags: Frontal airbags, side airbags (optional/standard depending on trim) Seatbelts: 3-point seatbelts with pretensioners Chassis Structure: Reinforced safety cell, crumple zones 💡 Technology Features Infotainment Infotainment System Example: Optional...
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BMW 3 Series M3 323 325 328 330 2005 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
M3, 323i, 325i, 328i, 330i
Model Code:
E46
Year:
2005
👋 Introduction
Market Position
Segment:
Compact Executive Car
Brand Perception:
Sporty, luxurious, performance-oriented
Competitive Analysis
Key Competitors:
Mercedes-Benz C-Class, Audi A4, Lexus IS, Infiniti G35
Key Features
Driving Dynamics:
Renowned for balanced handling, responsive steering, and powerful engines
Performance Models:
M3 variant offers significant track-focused performance enhancements
Interior Quality:
Premium materials, driver-focused cockpit design
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
PDF Download
Printable:
Yes
Compatibility:
WINDOWS and MAC
Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Management:
Driveability, diagnostics, electronic control unit (ECU) functions
Engine:
Mechanical components, internal systems, cylinder head, block, pistons, crankshaft, camshafts
Ignition System:
Spark plugs, coils, ignition timing, troubleshooting
Fuel System:
Fuel pump, injectors, fuel pressure, fuel tank, evaporative emissions control
Cooling System:
Radiator, water pump, thermostat, hoses, coolant specifications, bleeding procedures
Exhaust System:
Mufflers, catalytic converters, oxygen sensors, emission controls
Manual Transmission:
Clutch operation, gearbox removal and installation, gear ratios, fluid specifications
Automatic Transmission:
Torque converter, valve body, transmission control module, fluid specifications, overhaul procedures
Driveshaft And Final Drive:
Driveshafts, universal joints, differential, rear axle assembly, fluid specifications
Brakes:
Brake discs, pads, calipers, ABS system, hydraulic lines, bleeding procedures, brake fluid specifications
Suspension:
Shock absorbers, struts, springs, control arms, bushings, wheel alignment specifications
Steering:
Steering rack, power steering system, tie rods, steering column, fluid specifications
Body And Interior:
Body panels, doors, windows, seats, trim, HVAC system, body sealing
Electrical System:
Battery, alternator, starter motor, wiring diagrams, fuses, relays, lighting, comfort electronics
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, brake service, belt replacement
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, electrical diagnostics
Repair:
Engine component overhaul, transmission repair, brake system repair, suspension component replacement, electrical component replacement
Installation:
Component replacement, accessory installation guidance
Technical Depth
Depth Level:
Comprehensive: From basic maintenance to in-depth engine and transmission rebuilds
Diagnostics:
Detailed diagnostic procedures, wiring diagrams, fault code interpretation
Special Tools:
Identification and usage of BMW-specific special tools
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable (standard for most modern PDFs)
Print Quality
Printability:
Designed for printing, high-resolution pages
Binding Type
Binding:
Digital download (N/A for physical binding)
Paper Type
Paper Quality:
Digital (N/A for physical paper type)
⚙️ Engine Specifications
Primary Engine
Engine Lineup:
Inline-6 Cylinder Engines
323I Engine
Engine Code 323I:
M52TUB25
Displacement 323I:
2.5 Liters (2494 cc)
Horsepower 323I:
184 hp @ 6000 rpm
Torque 323I:
235 Nm (173 lb-ft) @ 3500 rpm
325I Engine
Engine Code 325I:
M54B25
Displacement 325I:
2.5 Liters (2494 cc)
Horsepower 325I:
189 hp @ 6000 rpm
Torque 325I:
245 Nm (181 lb-ft) @ 3500 rpm
328I Engine
Engine Code 328I:
M52TUB28
Displacement 328I:
2.8 Liters (2793 cc)
Horsepower 328I:
193 hp @ 5500 rpm
Torque 328I:
280 Nm (206 lb-ft) @ 3250 rpm
330I Engine
Engine Code 330I:
M54B30
Displacement 330I:
3.0 Liters (2979 cc)
Horsepower 330I:
225 hp @ 5900 rpm
Torque 330I:
300 Nm (221 lb-ft) @ 3500 rpm
M3 Engine
Engine Code M3:
S54B32
Displacement M3:
3.2 Liters (3246 cc)
Horsepower M3:
333 hp @ 7900 rpm
Torque M3:
350 Nm (258 lb-ft) @ 4900 rpm
Performance
Engine Type:
Naturally Aspirated Inline-6, Double VANOS
Fuel System
Injection Type:
Sequential Multi-Point Fuel Injection (MPI)
Fuel Requirement:
Premium Unleaded (91 Octane or higher recommended)
Lubrication
Oil Capacity Example 330I:
6.5 Liters (6.9 US Quarts)
Oil Type Example:
BMW Longlife-01 (e.g., Castrol EDGE 5W-30)
🔧 Transmission
Standard
Standard Transmission Type:
5-Speed Manual (Getrag 420G for M3, ZF for others)
Optional
Optional Transmission Type:
5-Speed Steptronic Automatic Transmission (e.g., GM A5S360R/Z for non-M, ZF 5HP19/HP24 for some models)
Features
M3 Transmission Features:
Close-ratio manual gearbox, M Sport clutch
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-2 (or equivalent high-quality synthetic GL-4/GL-5)
Automatic Transmission Fluid:
BMW ATF LT-3 (or equivalent Dexron III/VI compatible synthetic)
📐 Dimensions
Exterior
Body Styles:
Sedan (4-door), Coupe (2-door), Convertible (2-door), Wagon (Touring - 5-door)
Wheelbase Sedan Coupe:
Approx. 2760 mm (108.7 in)
Length Sedan:
Approx. 4471 mm (176.0 in)
Width:
Approx. 1751 mm (68.9 in)
Height Sedan:
Approx. 1415 mm (55.7 in)
Weights
Curb Weight Example 330I Sedan:
Approx. 1530 kg (3373 lbs)
Gross Vehicle Weight Rating:
Varies by model and configuration (consult manual)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars (for applicable models)
NHTSA Front Impact Passenger:
5 Stars (for applicable models)
IIHS Front Offset Crashworthiness:
Good (for applicable models)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Dynamic Stability Control (DSC) or Automatic Stability Control and Traction (ASC+T) depending on model/options
Passive Features
Airbags:
Frontal airbags, side airbags (optional/standard depending on trim)
Seatbelts:
3-point seatbelts with pretensioners
Chassis Structure:
Reinforced safety cell, crumple zones
💡 Technology Features
Infotainment
Infotainment System Example:
Optional BMW Professional Radio or Navigation System with CD player and optional Harman Kardon audio system.
Driver Assistance
Driver Assistance Features:
Park Distance Control (PDC), Cruise Control (standard/optional depending on trim).
Connectivity
Connectivity Options:
Optional Bluetooth hands-free interface for compatible phones.
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) system or typically every 10,000-15,000 miles (16,000-24,000 km) or annually, whichever comes first. Consult manual for specific CBS recommendations.
Air Filter Replacement:
Check every 30,000 miles (48,000 km), replace as needed based on condition. Manual will provide specific guidance.
Cabin Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or annually. Manual will specify.
Spark Plug Replacement:
Typically at 100,000 miles (160,000 km) for iridium plugs, but consult manual for specific type and interval. M54 engines may have different recommendations.
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Fluid Specifications
Coolant Type:
BMW Blue Antifreeze/Coolant (G48 ethylene glycol based)
Power Steering Fluid:
Pentosin CHF 11S or BMW's specified hydraulic fluid.
Brake Fluid Type:
DOT 4 Low Viscosity (LV)
Known Issues
E46 Common Issues Vibrations:
Driveshaft flex disc (guibos) wear, center support bearing failure, rear subframe cracking, VANOS solenoid issues (M54 engines), oil separator (CCV) failure leading to vacuum leaks.
M3 Common Issues:
Rod bearing wear (especially on early S54 engines), VANOS system issues, subframe mounts, exhaust manifold cracks.
Cooling System Maintenance:
Water pump (plastic impeller failure), thermostat housing leaks, expansion tank cracks are common failure points.
Electrical Issues:
Corrosion on electrical connectors, ABS/DSC sensor failures, headlight leveling module issues.
📚 Vehicle History
Brand Heritage
Brand History:
Bayerische Motoren Werke AG (BMW) has a long history of producing premium and performance-oriented vehicles, dating back to the early 20th century.
Model Evolution
E46 Generation:
The E46 generation of the 3 Series was produced from 1998 to 2006, representing the fifth generation of BMW's compact executive car. It followed the E36 generation and was succeeded by the E90/E91/E92/E93 generation.
Facelift:
The E46 received a significant facelift in 2001 (for the 2002 model year), which included updated styling, new engines (like the M54 series), and revised interior features. The 2005 model is part of the post-facelift era.
M3 Development:
The E46 M3, launched in 2000, is considered one of the most iconic M cars, featuring the high-revving S54 naturally aspirated inline-six engine and a bespoke chassis tuned for performance driving.
Production
Production Years E46:
1998-2006
Manufacturing Locations:
Primarily Dingolfing, Germany; Regensburg, Germany; and Rosslyn, South Africa.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The BMW 3 Series (E46) was a perennial recipient of Car and Driver's 10Best award during its production run, recognized for its exceptional driving dynamics.
Ward S 10Best Engines:
The M54 engines (particularly the 3.0L) received recognition in the automotive press for their smooth power delivery and robust performance.
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