The 2005 Voyager is a family-oriented minivan engineered for versatility and comfort. Built on the RS platform, this vehicle offered a spacious interior designed to accommodate families and their cargo, making it a practical choice for everyday use and longer journeys. Known for its comfortable ride and family-friendly amenities, the Voyager was a significant player in the minivan market, offering a reliable and functional transportation solution. Production for this generation of minivans occurred in Windsor, Ontario, Canada. This comprehensive workshop manual provides detailed information essential for the maintenance and repair of the 2005 Voyager, covering both North American and European specifications. It includes in-depth guidance on all major mechanical and electrical systems, such as engine mechanicals, transmission operation, drivetrain, suspension, steering, brakes, and the electrical system. Furthermore, the manual details routine maintenance procedures, component repair and rebuilding instructions, troubleshooting guides, and critical technical specifications, ensuring that owners, mechanics, and technicians have the resources needed to keep the vehicle in optimal condition. 🏷️ Basic Information Identification Make: Chrysler Model: Voyager Year: 2005 Market Segment: Minivan Codes Chassis Code: GS (North America), RG (Europe/Australia) Platform: Chrysler RS platform 👋 Introduction Market Position Positioning: The Chrysler Voyager 2005 was positioned as a versatile and family-oriented minivan, competing with models like the Honda Odyssey, Toyota Sienna, and Ford Windstar. Target Audience: Families seeking practical transportation, often featuring flexible seating and ample cargo space. Competitive Analysis Key Competitors: Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture/Montana SV6, Kia Sedona, Mazda MPV. Key Features Feature 1: Spacious interior with three rows of seating. Feature 2: Available Stow 'n Go seating (on some later models or related Chrysler/Dodge minivans, check specific trim for 2005). Feature 3: Family-friendly amenities like available rear-seat entertainment. Feature 4: Comfortable ride for long journeys. 📋 Manual Details Coverage Areas Primary Coverage: North American and European specifications for the 2005 Chrysler Voyager. Secondary Coverage: Includes variations for different engine and transmission options. Page Count Estimated Page Count: 1500-2500+ (typical for comprehensive service manuals) Manual Type Type: Full Service Repair Manual Subtype: Workshop Manual / Technical Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, diagnosis, repair, timing, lubrication, cooling, fuel delivery, emissions control. Engine Management: ECU, sensors (O2, MAF, MAP, TPS, CKP, CMP), actuators, ignition system, fuel injection, diagnostic trouble codes (DTCs). Transmission Automatic: Diagnosis, overhaul, repair, fluid changes, torque converter, valve body, electronic controls (if applicable). Transmission Manual: Diagnosis, overhaul, repair, clutch, gearbox components, shift linkages. Drivetrain: Front-wheel drive (FWD) system, driveshafts, CV joints, differential, wheel bearings. Suspension: Front and rear suspension components, struts, shock absorbers, springs, control arms, bushings, alignment specifications. Steering: Power steering system, steering rack/gearbox, tie rods, steering column, wheel alignment. Brakes: Front and rear brakes (disc/drum), hydraulic system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), parking brake. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, wipers, horn, power windows, locks, mirrors. Body And Chassis: Body construction, exterior panels, doors, hood, liftgate, interior trim, seating, chassis components. Climate Control: HVAC (Heating, Ventilation, and Air Conditioning) system, refrigerant, compressor, evaporator, heater core, blower motor. Safety Systems: Airbags, seatbelt pre-tensioners, SRS (Supplemental Restraint System) diagnostics. Diagnostics: Diagnostic trouble codes (DTCs), scan tool procedures, electrical circuit testing, component testing. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspection/replacement. Component Repair: Detailed step-by-step instructions for removing, inspecting, repairing, and reinstalling major components. Troubleshooting: Diagnostic flowcharts and procedures for identifying and resolving common and uncommon problems. Rebuilding: Comprehensive instructions for engine and transmission rebuilds. Electrical Diagnostics: Wiring diagrams, circuit testing, component testing with multimeters and oscilloscopes. Specifications: Torque specifications, clearances, fluid capacities, pressures, electrical resistances. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and transmission overhauls. Diagnostic Capability: Advanced diagnostic procedures for electrical and mechanical systems. Scope: Covers all major mechanical, electrical, and body systems. 📊 Manual Specifications File Format Type: PDF Searchability: Likely text-searchable (OCR'd) for efficient information retrieval. Print Quality Quality: High resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download - PDF) Paper Type Paper Type: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Code: EGA Displacement: 3.3 Liter (3301 cc) Configuration: V6 (90-degree bank angle) Valvetrain: Overhead Valve (OHV), 2 valves per cylinder Horsepower Hp: 170 hp @ 4800 rpm Torque Lb Ft: 200 lb-ft @ 3200 rpm Bore X Stroke: 3.74 in x 3.07 in (95.0 mm x 78.0 mm) Compression Ratio: 9.0:1 Fuel Delivery: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded gasoline Ignition System: Distributorless Ignition System (DIS) with ignition coil packs. Optional Engine Engine Code: EHN Displacement: 3.8 Liter (3778 cc) Configuration: V6 (90-degree bank angle) Valvetrain: Overhead Valve (OHV), 2 valves per cylinder Horsepower Hp: 180 hp...