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APRILIA SCARABEO 250 Service Repair Workshop Manual 2005 ONWARDS

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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 250 Year Range Covered: 2005 onwards Codes Product Name: APRILIA SCARABEO 250 Service Repair Workshop Manual 2005 ONWARDS 👋 Introduction Market Position Segment: Premium Scooter / Maxi-Scooter Target Audience: Urban commuters, touring riders, scooter enthusiasts seeking performance and comfort Competitive Analysis Key Competitors: Piaggio Beverly, Yamaha XMAX, Suzuki Burgman, Honda Forza (relevant displacements) Key Features Design Philosophy: Italian design heritage, blending scooter practicality with motorcycle-inspired performance and handling Practicality: Generous under-seat storage, comfortable riding position, wind protection Performance Aspects: Larger displacement engine for increased power and torque compared to smaller scooters 📋 Manual Details Coverage Areas All Models Covered: Yes Repair Scope: A-Z (All Repairs) Specificity: Vehicle/Model Specific (Not Generic) Page Count Estimated Page Count: Likely 300-600 pages (typical for comprehensive service manuals) Manual Type Type: Service Repair Workshop Manual Intended User: Dealership Technicians Language Language: English (Assumed, standard for international service manuals) Format Format: Digital (PDF) or Printed (depending on sale offering) 📖 Manual Coverage Systems Covered Engine: Complete Engine Assembly, Disassembly, Tuning, Diagnosis, Specific Components (Pistons, Rings, Valves, Crankshaft, Camshaft) Fuel System: Fuel Injection System, Carburetor (if applicable), Fuel Pump, Injectors, Fuel Filter, Fuel Lines, Evaporative Emissions Control (EVAP) Ignition System: Ignition Coils, Spark Plugs, ECU Control, Timing Cooling System: Radiator, Coolant Flow, Water Pump, Thermostat, Fan Operation Exhaust System: Exhaust Manifold, Muffler, Catalytic Converter, Emissions Control Components Transmission: Automatic Transmission (CVT), Gearbox Assembly, Clutch System, Belt Drive, Roller Weights, Torque Converter Brakes: Hydraulic System, Brake Pads, Discs, Calipers, Master Cylinders, Fluid Bleeding, ABS (if equipped) Suspension: Front Forks (Telescopic), Rear Shock Absorbers, Linkages, Bushings, Spring Rates Steering: Handlebar Assembly, Steering Column, Bearings, Linkages Electrical System: Battery, Charging System (Alternator/Stator, Regulator/Rectifier), Starting System (Starter Motor, Solenoid), Lighting System (Headlights, Taillights, Indicators), Wiring Diagrams, Fuses, Relays Body And Frame: Chassis, Body Panels, Fairings, Seat, Storage Compartments, Fasteners Wheels And Tires: Wheel Bearings, Tire Pressure, Tire Replacement, Rim Specifications Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Spark Plug Service, Fluid Checks and Replacements, Chain/Belt Adjustment (if applicable), Battery Maintenance Troubleshooting: Diagnostic Procedures for Common and Uncommon Issues, Symptom-Based Troubleshooting Guides Repair Procedures: Step-by-step instructions for component removal, installation, and overhaul Component Rebuild: Detailed instructions for rebuilding engine components, transmission, suspension, etc. Electrical Diagnostics: Wiring harness tracing, component testing, fault code interpretation (if applicable) Specifications And Tolerances: Torque values, clearances, wear limits, and measurement procedures Technical Depth Depth: Comprehensive (Covers from basic maintenance to complete engine and transmission overhauls, advanced diagnostics) 📊 Manual Specifications File Format Digital Format: PDF (Searchable text, Adobe Acrobat compatible) Print Quality Digital Print Quality: High Resolution (Ensuring clarity of diagrams and text) Binding Type Print Binding: Coil-bound or Perfect-bound (for durable workshop use, if offered as print) Paper Type Print Paper Type: Heavyweight, glossy or semi-gloss paper (for durability in workshop environments, if offered as print) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Liquid-cooled, Single-cylinder Displacement: 244.3 cc (approx.) Bore X Stroke: 72 mm x 60 mm (typical for this engine family) Compression Ratio: 10.5:1 (typical) Performance Horsepower: Approx. 22-23 HP at 7500 RPM (typical for this displacement) Torque: Approx. 22-23 Nm at 6000 RPM (typical) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (95 Octane Recommended) Ignition System Ignition Type: Digital Electronic Ignition Lubrication Oil Type: SAE 10W-40 or 15W-50 Synthetic Motorcycle Oil (API SG/SH/SJ/SL/SM rated, JASO MA/MA2) Oil Capacity: Approx. 1.6 - 1.8 Liters (with filter change) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Optional Optional Transmission: N/A (CVT is standard) Features Drive Type: Belt Drive Final Drive: Gearbox Fluid Specifications Transmission Fluid: Specific CVT Fluid (Refer to manual for exact specification, e.g., MOTUL Scooter Gear 80W90 or equivalent) 📐 Dimensions Exterior Length: Approx. 2150 mm Width: Approx. 740 mm Height: Approx. 1400 mm (to windshield) Wheelbase: Approx. 1500 mm Weights Dry Weight: Approx. 156 kg Gross Vehicle Weight Rating: Approx. 335 kg Cargo Under Seat Storage Capacity: Sufficient for one full-face helmet and small items 🛡️ Safety Features Ratings Safety Certification: CE Marked (European Conformity) Active Features Brakes: Front: Disc Brake, Rear: Disc Brake ABS: Optional or standard depending on specific market and sub-model Lighting: Halogen Headlight, LED Taillight and Indicators (depending on model year/spec) Passive Features Frame Construction: Steel Frame Windscreen: Adjustable or fixed windscreen for rider protection 💡 Technology Features Infotainment Dashboard: Analog speedometer, digital display with clock, odometer, trip meter, fuel gauge, coolant temperature Lighting Technology: Halogen headlight, often with integrated DRL (Daytime Running Light) Driver Assistance ABS Availability: Optional or standard on later models/specific trims Connectivity Charging Port: 12V power outlet (for charging devices) often present in glove box 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-6,000 km or 6-12 months (whichever comes first) Air Filter Replacement: Every 10,000-12,000 km or annually Spark Plug Replacement: Every 15,000-20,000 km Belt Drive...
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APRILIA SCARABEO 250 Service Repair Workshop Manual 2005 ONWARDS
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Scarabeo 250
Year Range Covered:
2005 onwards
Codes
Product Name:
APRILIA SCARABEO 250 Service Repair Workshop Manual 2005 ONWARDS
👋 Introduction
Market Position
Segment:
Premium Scooter / Maxi-Scooter
Target Audience:
Urban commuters, touring riders, scooter enthusiasts seeking performance and comfort
Competitive Analysis
Key Competitors:
Piaggio Beverly, Yamaha XMAX, Suzuki Burgman, Honda Forza (relevant displacements)
Key Features
Design Philosophy:
Italian design heritage, blending scooter practicality with motorcycle-inspired performance and handling
Practicality:
Generous under-seat storage, comfortable riding position, wind protection
Performance Aspects:
Larger displacement engine for increased power and torque compared to smaller scooters
📋 Manual Details
Coverage Areas
All Models Covered:
Yes
Repair Scope:
A-Z (All Repairs)
Specificity:
Vehicle/Model Specific (Not Generic)
Page Count
Estimated Page Count:
Likely 300-600 pages (typical for comprehensive service manuals)
Manual Type
Type:
Service Repair Workshop Manual
Intended User:
Dealership Technicians
Language
Language:
English (Assumed, standard for international service manuals)
Format
Format:
Digital (PDF) or Printed (depending on sale offering)
📖 Manual Coverage
Systems Covered
Engine:
Complete Engine Assembly, Disassembly, Tuning, Diagnosis, Specific Components (Pistons, Rings, Valves, Crankshaft, Camshaft)
Fuel System:
Fuel Injection System, Carburetor (if applicable), Fuel Pump, Injectors, Fuel Filter, Fuel Lines, Evaporative Emissions Control (EVAP)
Ignition System:
Ignition Coils, Spark Plugs, ECU Control, Timing
Cooling System:
Radiator, Coolant Flow, Water Pump, Thermostat, Fan Operation
Exhaust System:
Exhaust Manifold, Muffler, Catalytic Converter, Emissions Control Components
Transmission:
Automatic Transmission (CVT), Gearbox Assembly, Clutch System, Belt Drive, Roller Weights, Torque Converter
Brakes:
Hydraulic System, Brake Pads, Discs, Calipers, Master Cylinders, Fluid Bleeding, ABS (if equipped)
Suspension:
Front Forks (Telescopic), Rear Shock Absorbers, Linkages, Bushings, Spring Rates
Steering:
Handlebar Assembly, Steering Column, Bearings, Linkages
Electrical System:
Battery, Charging System (Alternator/Stator, Regulator/Rectifier), Starting System (Starter Motor, Solenoid), Lighting System (Headlights, Taillights, Indicators), Wiring Diagrams, Fuses, Relays
Body And Frame:
Chassis, Body Panels, Fairings, Seat, Storage Compartments, Fasteners
Wheels And Tires:
Wheel Bearings, Tire Pressure, Tire Replacement, Rim Specifications
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Spark Plug Service, Fluid Checks and Replacements, Chain/Belt Adjustment (if applicable), Battery Maintenance
Troubleshooting:
Diagnostic Procedures for Common and Uncommon Issues, Symptom-Based Troubleshooting Guides
Repair Procedures:
Step-by-step instructions for component removal, installation, and overhaul
Component Rebuild:
Detailed instructions for rebuilding engine components, transmission, suspension, etc.
Electrical Diagnostics:
Wiring harness tracing, component testing, fault code interpretation (if applicable)
Specifications And Tolerances:
Torque values, clearances, wear limits, and measurement procedures
Technical Depth
Depth:
Comprehensive (Covers from basic maintenance to complete engine and transmission overhauls, advanced diagnostics)
📊 Manual Specifications
File Format
Digital Format:
PDF (Searchable text, Adobe Acrobat compatible)
Print Quality
Digital Print Quality:
High Resolution (Ensuring clarity of diagrams and text)
Binding Type
Print Binding:
Coil-bound or Perfect-bound (for durable workshop use, if offered as print)
Paper Type
Print Paper Type:
Heavyweight, glossy or semi-gloss paper (for durability in workshop environments, if offered as print)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Liquid-cooled, Single-cylinder
Displacement:
244.3 cc (approx.)
Bore X Stroke:
72 mm x 60 mm (typical for this engine family)
Compression Ratio:
10.5:1 (typical)
Performance
Horsepower:
Approx. 22-23 HP at 7500 RPM (typical for this displacement)
Torque:
Approx. 22-23 Nm at 6000 RPM (typical)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (95 Octane Recommended)
Ignition System
Ignition Type:
Digital Electronic Ignition
Lubrication
Oil Type:
SAE 10W-40 or 15W-50 Synthetic Motorcycle Oil (API SG/SH/SJ/SL/SM rated, JASO MA/MA2)
Oil Capacity:
Approx. 1.6 - 1.8 Liters (with filter change)
🔧 Transmission
Standard
Transmission Type:
Automatic (CVT - Continuously Variable Transmission)
Optional
Optional Transmission:
N/A (CVT is standard)
Features
Drive Type:
Belt Drive
Final Drive:
Gearbox
Fluid Specifications
Transmission Fluid:
Specific CVT Fluid (Refer to manual for exact specification, e.g., MOTUL Scooter Gear 80W90 or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 2150 mm
Width:
Approx. 740 mm
Height:
Approx. 1400 mm (to windshield)
Wheelbase:
Approx. 1500 mm
Weights
Dry Weight:
Approx. 156 kg
Gross Vehicle Weight Rating:
Approx. 335 kg
Cargo
Under Seat Storage Capacity:
Sufficient for one full-face helmet and small items
🛡️ Safety Features
Ratings
Safety Certification:
CE Marked (European Conformity)
Active Features
Brakes:
Front: Disc Brake, Rear: Disc Brake
ABS:
Optional or standard depending on specific market and sub-model
Lighting:
Halogen Headlight, LED Taillight and Indicators (depending on model year/spec)
Passive Features
Frame Construction:
Steel Frame
Windscreen:
Adjustable or fixed windscreen for rider protection
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, digital display with clock, odometer, trip meter, fuel gauge, coolant temperature
Lighting Technology:
Halogen headlight, often with integrated DRL (Daytime Running Light)
Driver Assistance
ABS Availability:
Optional or standard on later models/specific trims
Connectivity
Charging Port:
12V power outlet (for charging devices) often present in glove box
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-6,000 km or 6-12 months (whichever comes first)
Air Filter Replacement:
Every 10,000-12,000 km or annually
Spark Plug Replacement:
Every 15,000-20,000 km
Belt Drive Inspection:
Every 10,000 km for wear and tension
Brake Fluid Flush:
Every 2 years
Fluid Specifications
Coolant Type:
Ethylene Glycol Based Coolant (Pre-mixed 50/50 with distilled water, e.g., Motorex M3.0 or equivalent)
Coolant Capacity:
Approx. 1.2 Liters
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
CVT Belt wear, brake pad wear, fork seals (typical for high-mileage scooters)
Electrical Gremlins:
Occasional issues with wiring harness connections or regulator/rectifier failure are possible, as with many Italian vehicles.
Engine Vibrations:
Some riders report higher than average vibrations at certain RPMs, often mitigated by engine mounts and proper balancing.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia (Italian motorcycle manufacturer, part of Piaggio Group)
Specialization:
Known for sportbikes, scooters, and racing pedigree
Model Evolution
Scarabeo Lineage:
The Scarabeo line has a long history of stylish and practical scooters, often featuring larger wheels for better ride quality.
250Cc Introduction:
The 250cc variant was introduced to offer a more powerful and highway-capable option within the Scarabeo range.
Production
Production Location:
Italy (typically)
Production Period:
The 250cc model was produced from the early 2000s until superseded by newer models like the Scarabeo 300.
🏆 Awards & Recognition
Recognitions
General Reputation:
Well-regarded for its styling, comfortable ride, and solid performance for its class.
Ratings
Independent Reviews:
Often praised in reviews for its handling, braking (especially with ABS), and premium feel.
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