Mitsubushi GALANT Full Service & Repair Manual 2005-ONWARDS

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🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Model Generation: E15A (USDM 8th Generation) Model Year Coverage Start: 2005 Model Year Coverage End: ONWARDS Codes Chassis Codes Covered: Likely E15A and potentially related chassis codes for the 8th generation, though 'ONWARDS' suggests flexibility. 👋 Introduction Market Position Segment: Mid-size sedan, often competing in the family sedan or executive sedan market. Competitive Analysis Key Competitors Era: Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu, Mazda 6. Key Features Notable Attributes Galant: Known for its distinctive styling (particularly the 8th generation), comfortable ride, available V6 engines, and often competitive pricing. The manual's 'ONWARDS' suggests it covers the later models of the 8th generation, likely the E15A chassis. Manual Value Proposition Benefits For Owner: Empowers owners to perform routine maintenance, diagnose issues, and undertake repairs, saving on labor costs and extending vehicle lifespan. Essential for independent mechanics and DIY enthusiasts. 📋 Manual Details Coverage Areas Engine Coverage: Comprehensive: Engine mechanical, lubrication, cooling, fuel and exhaust systems, engine management, ignition. Transmission Coverage: Comprehensive: Automatic and manual transmission service, repair, and diagnostics. Chassis Coverage: Comprehensive: Suspension, steering, brakes, wheels, tires, driveline components. Electrical Coverage: Comprehensive: Electrical system diagnostics, wiring diagrams, lighting, power accessories, body control modules. Body Coverage: Comprehensive: Body and frame repair, interior trim, exterior panels, HVAC system, seating. Troubleshooting Coverage: Extensive: Symptom-based troubleshooting guides, diagnostic procedures, fault code interpretation. Page Count Estimated Page Count: Typically 1000+ pages for a full factory service manual. Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (Assumed, standard for factory manuals sold globally) Format Format: Digital Download (PDF recommended for broad compatibility) Licensing Licensing Terms: No Extra fees, No Expiry dates (Indicates perpetual access after purchase) 📖 Manual Coverage Systems Covered Powertrain Systems: Engine Mechanical (4G6x series, 6G7x series), Engine Control System (ECU diagnostics, sensors, actuators), Fuel System (injection, pumps, injectors), Exhaust System (catalytic converter, mufflers), Ignition System (coils, spark plugs), Cooling System (radiator, thermostat, coolant), Lubrication System (oil pump, oil filter, oil specifications). Transmission And Driveline: Automatic Transmissions (e.g., F4A51, V4A51), Manual Transmissions (e.g., KM155, KM160), Transfer Case (if applicable for AWD variants), Drive Axles, CV Joints, Driveshafts, Differentials. Suspension And Steering: Front Suspension (MacPherson strut, control arms), Rear Suspension (Multi-link, independent), Shock Absorbers, Springs, Bushings, Power Steering System (hydraulic, electric assist), Steering Gearbox/Rack and Pinion, Steering Column. Braking System: Front Disc Brakes, Rear Disc Brakes, ABS (Anti-lock Braking System) diagnostics and components, Brake Lines, Master Cylinder, Calipers, Brake Pads, Rotors. Electrical And Electronics: Battery, Charging System (alternator), Starting System (starter motor), Lighting System (headlights, taillights, interior), Power Windows, Power Locks, Remote Keyless Entry, Wiper System, Horn, Audio System, Climate Control System (HVAC), Instrument Cluster, SRS (Supplemental Restraint System - Airbags) diagnostics. Body And Interior: Body Panels (doors, hood, trunk), Bumpers, Glass, Door Mechanisms, Seat Adjustments, Interior Trim Panels, Headliner, Sunroof (if equipped), Exterior Trim. Procedures Included Maintenance Procedures: Oil and Filter Change, Air Filter Replacement, Spark Plug Replacement, Coolant Flush and Replacement, Brake Fluid Flush, Transmission Fluid Change, Belt Inspection and Replacement, Battery Service. Repair Procedures: Engine Component Removal and Installation (e.g., cylinder head, pistons, connecting rods), Transmission Overhaul and Repair, Suspension Component Replacement, Brake System Component Replacement, Steering Rack Replacement, Electrical Component Diagnosis and Replacement, Body Panel Repair. Diagnostic Procedures: On-Board Diagnostics (OBD-II) scanning, Trouble Code (DTC) interpretation, Sensor Testing (e.g., O2, MAF, TPS), Actuator Testing, Fuel Pressure Testing, Compression Testing, Vacuum Testing. Troubleshooting Guides: Step-by-step troubleshooting for common and uncommon drivability issues, electrical faults, cooling system problems, and starting/charging issues. Technical Depth Depth Of Information: Factory-level detail including torque specifications, clearance measurements, diagnostic charts, electrical schematics, and complete disassembly/assembly procedures for major components. 📊 Manual Specifications File Format Preferred Format: PDF (Portable Document Format) Searchability: Likely fully searchable text within the PDF for efficient information retrieval. Print Quality Print Readability: High resolution, ensuring clear visibility of text, diagrams, and illustrations when printed. Binding Type Binding For Print: Digital format; if printed, typically spiral-bound or saddle-stitched for lay-flat usability in a workshop. Paper Type Paper Quality For Print: Digital format; if printed, would ideally be on durable, thick paper stock suitable for workshop environments. ⚙️ Engine Specifications Primary Engine Engine Options 2005 Onwards: Likely included the 2.4L 4-cylinder (4G69 'MIVEC' SOHC) and potentially the 3.8L V6 (6G75 'MIVEC' SOHC) for higher trims. Previous generations used 4G63/4G64 and 6G71/6G72. Performance 2.4L 4G69 Power: Approximately 155-160 hp (varies slightly by year and market). 3.8L V6 6G75 Power: Approximately 230-235 hp (varies slightly by year and market). Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI) Recommended Fuel: 87 Octane Unleaded Gasoline (Check manual for specific grade) Engine Management ECU Type: Mitsubishi Electronic Control Unit (ECU) with OBD-II compliance. 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transmission (likely on base models) Optional Optional Transmission: 4-speed or 5-speed Automatic Transmission (INVECS-II or similar) Features Automatic...

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Sku: 29350

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Labels: 2005 Car GALANT Mitsubushi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Galant

Model Generation:

E15A (USDM 8th Generation)

Model Year Coverage Start:

Model Year Coverage End:

ONWARDS

Codes

Chassis Codes Covered:

Likely E15A and potentially related chassis codes for the 8th generation, though 'ONWARDS' suggests flexibility.

👋 Introduction

Market Position

Segment:

Mid-size sedan, often competing in the family sedan or executive sedan market.

Competitive Analysis

Key Competitors Era:

Toyota Camry, Honda Accord, Nissan Altima, Ford Fusion, Chevrolet Malibu, Mazda 6.

Key Features

Notable Attributes Galant:

Known for its distinctive styling (particularly the 8th generation), comfortable ride, available V6 engines, and often competitive pricing. The manual's 'ONWARDS' suggests it covers the later models of the 8th generation, likely the E15A chassis.

Manual Value Proposition

Benefits For Owner:

Empowers owners to perform routine maintenance, diagnose issues, and undertake repairs, saving on labor costs and extending vehicle lifespan. Essential for independent mechanics and DIY enthusiasts.

📋 Manual Details

Coverage Areas

Engine Coverage:

Comprehensive: Engine mechanical, lubrication, cooling, fuel and exhaust systems, engine management, ignition.

Transmission Coverage:

Comprehensive: Automatic and manual transmission service, repair, and diagnostics.

Chassis Coverage:

Comprehensive: Suspension, steering, brakes, wheels, tires, driveline components.

Electrical Coverage:

Comprehensive: Electrical system diagnostics, wiring diagrams, lighting, power accessories, body control modules.

Body Coverage:

Comprehensive: Body and frame repair, interior trim, exterior panels, HVAC system, seating.

Troubleshooting Coverage:

Extensive: Symptom-based troubleshooting guides, diagnostic procedures, fault code interpretation.

Page Count

Estimated Page Count:

Typically 1000+ pages for a full factory service manual.

Manual Type

Type:

Factory Service Repair Workshop Manual

Language

Language:

English (Assumed, standard for factory manuals sold globally)

Format

Format:

Digital Download (PDF recommended for broad compatibility)

Licensing

Licensing Terms:

No Extra fees, No Expiry dates (Indicates perpetual access after purchase)

📖 Manual Coverage

Systems Covered

Powertrain Systems:

Engine Mechanical (4G6x series, 6G7x series), Engine Control System (ECU diagnostics, sensors, actuators), Fuel System (injection, pumps, injectors), Exhaust System (catalytic converter, mufflers), Ignition System (coils, spark plugs), Cooling System (radiator, thermostat, coolant), Lubrication System (oil pump, oil filter, oil specifications).

Transmission And Driveline:

Automatic Transmissions (e.g., F4A51, V4A51), Manual Transmissions (e.g., KM155, KM160), Transfer Case (if applicable for AWD variants), Drive Axles, CV Joints, Driveshafts, Differentials.

Suspension And Steering:

Front Suspension (MacPherson strut, control arms), Rear Suspension (Multi-link, independent), Shock Absorbers, Springs, Bushings, Power Steering System (hydraulic, electric assist), Steering Gearbox/Rack and Pinion, Steering Column.

Braking System:

Front Disc Brakes, Rear Disc Brakes, ABS (Anti-lock Braking System) diagnostics and components, Brake Lines, Master Cylinder, Calipers, Brake Pads, Rotors.

Electrical And Electronics:

Battery, Charging System (alternator), Starting System (starter motor), Lighting System (headlights, taillights, interior), Power Windows, Power Locks, Remote Keyless Entry, Wiper System, Horn, Audio System, Climate Control System (HVAC), Instrument Cluster, SRS (Supplemental Restraint System - Airbags) diagnostics.

Body And Interior:

Body Panels (doors, hood, trunk), Bumpers, Glass, Door Mechanisms, Seat Adjustments, Interior Trim Panels, Headliner, Sunroof (if equipped), Exterior Trim.

Procedures Included

Maintenance Procedures:

Oil and Filter Change, Air Filter Replacement, Spark Plug Replacement, Coolant Flush and Replacement, Brake Fluid Flush, Transmission Fluid Change, Belt Inspection and Replacement, Battery Service.

Repair Procedures:

Engine Component Removal and Installation (e.g., cylinder head, pistons, connecting rods), Transmission Overhaul and Repair, Suspension Component Replacement, Brake System Component Replacement, Steering Rack Replacement, Electrical Component Diagnosis and Replacement, Body Panel Repair.

Diagnostic Procedures:

On-Board Diagnostics (OBD-II) scanning, Trouble Code (DTC) interpretation, Sensor Testing (e.g., O2, MAF, TPS), Actuator Testing, Fuel Pressure Testing, Compression Testing, Vacuum Testing.

Troubleshooting Guides:

Step-by-step troubleshooting for common and uncommon drivability issues, electrical faults, cooling system problems, and starting/charging issues.

Technical Depth

Depth Of Information:

Factory-level detail including torque specifications, clearance measurements, diagnostic charts, electrical schematics, and complete disassembly/assembly procedures for major components.

📊 Manual Specifications

File Format

Preferred Format:

PDF (Portable Document Format)

Searchability:

Likely fully searchable text within the PDF for efficient information retrieval.

Print Quality

Print Readability:

High resolution, ensuring clear visibility of text, diagrams, and illustrations when printed.

Binding Type

Binding For Print:

Digital format; if printed, typically spiral-bound or saddle-stitched for lay-flat usability in a workshop.

Paper Type

Paper Quality For Print:

Digital format; if printed, would ideally be on durable, thick paper stock suitable for workshop environments.

⚙️ Engine Specifications

Primary Engine

Engine Options 2005 Onwards:

Likely included the 2.4L 4-cylinder (4G69 'MIVEC' SOHC) and potentially the 3.8L V6 (6G75 'MIVEC' SOHC) for higher trims. Previous generations used 4G63/4G64 and 6G71/6G72.

Performance

2.4L 4G69 Power:

Approximately 155-160 hp (varies slightly by year and market).

3.8L V6 6G75 Power:

Approximately 230-235 hp (varies slightly by year and market).

Fuel System

Fuel Delivery:

Multi-Point Fuel Injection (MPI)

Recommended Fuel:

87 Octane Unleaded Gasoline (Check manual for specific grade)

Engine Management

ECU Type:

Mitsubishi Electronic Control Unit (ECU) with OBD-II compliance.

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual Transmission (likely on base models)

Optional

Optional Transmission:

4-speed or 5-speed Automatic Transmission (INVECS-II or similar)

Features

Automatic Transmission Features:

Sportronic® shift control (allows manual selection of gears), potentially adaptive shift logic.

Fluid Specifications

Automatic Transmission Fluid:

Diamond SP-III or equivalent ATF (refer to manual for precise specification and capacity).

Manual Transmission Fluid:

API GL-4 or GL-5, SAE 75W-90 gear oil (refer to manual for precise specification and capacity).

📐 Dimensions

Exterior

Length Approx:

Approx. 188.7 inches (4793 mm)

Width Approx:

Approx. 70.1 inches (1780 mm)

Height Approx:

Approx. 57.3 inches (1455 mm)

Wheelbase Approx

Wheelbase:

Approx. 107.1 inches (2720 mm)

Weights

Curb Weight Range:

Approx. 3300 - 3600 lbs (1500 - 1630 kg), depending on engine and trim.

Cargo

Trunk Volume Approx:

Approx. 14.5 - 15.0 cubic feet (410 - 425 liters)

🛡️ Safety Features

Ratings

NHTSA Front Impact Rating:

Likely 4-star or 5-star (typical for the era, but specific year review needed).

IIHS Side Impact Rating:

Likely Good (typical for the era, but specific year review needed).

Active Features

Active Safety Features:

Anti-lock Braking System (ABS), Traction Control System (TCS) on some models, Electronic Stability Control (ESC) on later models.

Passive Features

Passive Safety Features:

Driver and front passenger airbags, side-impact airbags (optional/standard on higher trims), pretensioner seatbelts, LATCH child seat anchors.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM stereo with CD player, possibly MP3 playback, and optional premium audio systems (e.g., Rockford Fosgate) on higher trims. Steering wheel audio controls may be present.

Climate Control:

Manual or automatic climate control system with A/C. Rear climate controls may be present on higher trims.

Driver Assistance

Cruise Control:

Standard or optional cruise control system.

Connectivity

Remote Keyless Entry:

Standard or optional remote keyless entry system.

Other Features

Power Accessories:

Power windows, power door locks, power mirrors are standard on most trims.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 3,750 to 7,500 miles (6,000 to 12,000 km) or 6-12 months, depending on driving conditions and oil type used (refer to manual for precise interval).

Engine Air Filter Replacement:

Every 15,000 to 30,000 miles (24,000 to 48,000 km) or as needed based on inspection.

Spark Plug Replacement:

Approximately 60,000 to 100,000 miles (96,000 to 160,000 km) for iridium or platinum plugs, earlier for standard plugs (refer to manual).

Timing Belt Replacement:

If equipped with 4G6x engine, typically 60,000 to 90,000 miles (96,000 to 145,000 km) or 5-7 years. V6 models (6G7x) may use timing chains or belts with similar intervals. CRITICAL: Manual will specify exact interval and whether it's a belt or chain.

Fluid Specifications

Engine Oil Specification:

SAE 5W-30 or 5W-20 (API Service SG, SH, SJ, SL or ILSAC GF-2, GF-3, GF-4). Check manual for exact viscosity grade based on ambient temperature and specific engine.

Coolant Type:

Mitsubishi Super Long Life Coolant (MSCI) or equivalent (typically a pink OAT coolant). Check manual for specification and mixture ratio.

Brake Fluid Type:

DOT 3 or DOT 4 Brake Fluid (check manual for specific recommendation).

Known Issues

Common Wear Items:

Suspension bushings, sway bar links, wheel bearings, front engine mounts (especially hydraulic mounts), and potential for transmission solenoid issues in automatic transmissions.

Engine Specific Concerns:

The 4G6x engines are generally robust, but can experience issues like oil consumption if not maintained. The 6G7x V6 can have potential valve stem seal issues or timing belt issues if maintenance is neglected.

📚 Vehicle History

Brand Heritage

Mitsubishi History:

Mitsubishi Motors Corporation, a Japanese automaker with a long history dating back to 1917 (though automotive division established later), known for vehicles like the Lancer Evolution, Pajero, and Outlander. The Galant represents their more mainstream sedan offerings.

Model Evolution

Galant Generations:

The 8th generation Galant (E15A chassis in North America) was produced from roughly 1999 to 2003, with a facelift and updates continuing into the 2004-2007 model years. The '2005-ONWARDS' in the product name suggests this manual covers the facelifted models of the 8th generation.

Production

Manufacturing Location:

Primarily manufactured in Japan, with North American versions often assembled in the United States (e.g., Normal, Illinois) or Canada.

Production Years

8Th Gen Production Span:

1999-2003 (initial), with extended production of facelifted models through 2007 in some markets.

🏆 Awards & Recognition

Recognitions

Model Era Awards:

While specific awards for the 2005-onwards facelifted Galant are less prominent than earlier generations or sportier models, it was generally considered a competent and stylish sedan. Reviews from the era often praised its ride comfort and V6 engine performance, but criticized its interior materials and handling compared to segment leaders.

Ratings

Consumer Reports Ratings:

Ratings would vary by year; the 8th generation Galant often received average to below-average reliability ratings in its later years according to publications like Consumer Reports. This manual is crucial for owners seeking to maintain these vehicles effectively.