Daihatsu Materia M401 M402 M412 Series Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010 2011 2012
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🏷️ Basic Information Identification Make: Daihatsu Model: Materia Chassis Codes: M401, M402, M412 Product Name: Daihatsu Materia M401 M402 M412 Series Complete Workshop Service Repair Manual 2006-2012 👋 Introduction Market Position Vehicle Segment: Compact MPV / Hatchback Unique Selling Proposition: Distinctive styling, spacious interior for its class, and practicality, often positioned as a more style-conscious alternative to traditional hatchbacks. Competitive Analysis Key Competitors: Varies by market, but generally competes with other compact hatchbacks and small MPVs such as the Renault Modus, Fiat Idea, and some models from manufacturers like Hyundai and Kia in its original markets. Key Features Manual Advantage: Enables DIY repairs and maintenance, leading to significant cost savings and empowering owners with in-depth knowledge of their vehicle. Manual Value: Provides access to professional-level repair information, typically used by dealership technicians, making complex tasks manageable for the home mechanic. 📋 Manual Details Coverage Coverage Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012 Model Coverage: All Materia Series (M401, M402, M412), including all engine, transmission, and trim variants Format Manual Type: Complete Workshop Service Repair Manual Language: English (assumed, based on typical product descriptions for this market) Delivery Method: Downloadable, emailed instantly after purchase Digital Compatibility: PC, Mac, Tablets, Smartphones Required Software: Adobe Reader Page Count Page Count Estimate: Estimated 1500-2500+ pages (typical for comprehensive workshop manuals of this era and scope) 📖 Manual Coverage Systems Systems Covered: Engine Mechanical, Engine Control System (ECU), Fuel System, Exhaust System, Ignition System, Cooling System, Lubrication System, Starting System, Charging System, Transmission (Automatic & Manual), Drivetrain (FWD/AWD), Suspension System, Steering System, Brake System (ABS/EBD), Body Electrical System, HVAC (Heating, Ventilation, Air Conditioning), Chassis, Exterior Body Panels, Interior Trim, Wiring Diagrams, Diagnostic Procedures, Troubleshooting Guides, Maintenance and Scheduled Services, Specifications, Torque Values, Lubricant Recommendations Procedures Procedures Included: Routine Maintenance (oil changes, filter replacements, tune-ups), Engine Repair and Rebuild (pistons, rings, bearings, valves, cylinder heads), Fuel Injection System Diagnosis and Repair, Ignition System Troubleshooting, Cooling System Service, Lubrication System Servicing, Transmission Overhaul and Repair, Clutch Replacement, Drivetrain Component Servicing, Suspension and Steering System Repair, Brake System Maintenance and Component Replacement, Electrical System Troubleshooting, Air Conditioning System Servicing, Body Panel Repair and Alignment, Interior Component Removal and Installation, Diagnostic Trouble Code (DTC) interpretation and resolution, Wiring Harness Repair, Wheel Alignment Procedures, Tire Mounting and Balancing Depth Technical Depth: Comprehensive (A-Z), from basic scheduled maintenance to complete engine and transmission rebuilds, including detailed diagnostics and troubleshooting for all major systems. 📊 Manual Specifications File Properties File Format: PDF (Portable Document Format) Print Quality: High-resolution, suitable for professional printing of individual pages or entire sections. Searchability: Likely searchable text within the PDF for keywords and technical terms, facilitating quick information retrieval. Production Binding Type: N/A (Digital Download) Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine M401 Engine Code: K3-VE (commonly) Engine Type: Inline 4-cylinder, DOHC, 16-valve, VVT-i Displacement: 1.3 Liters (1298 cc) Bore X Stroke: 72.0 mm x 79.7 mm (approx.) Compression Ratio: 10.0:1 (approx.) Horsepower: ~91 PS (67 kW) @ 6000 rpm (approx.) Torque: ~12.2 kg-m (119 Nm; 88 lb-ft) @ 3200 rpm (approx.) Fuel System: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Emissions Standard: Euro IV (market dependent) Engine M402 Engine Code: K12B (commonly) Engine Type: Inline 4-cylinder, DOHC, 16-valve, VVT-i Displacement: 1.2 Liters (1242 cc) Horsepower: ~76 PS (56 kW) @ 6000 rpm (approx.) Torque: ~11.2 kg-m (110 Nm; 81 lb-ft) @ 4000 rpm (approx.) Engine M412 Engine Code: 3SZ-VE (commonly) Engine Type: Inline 4-cylinder, DOHC, 16-valve, VVT-i Displacement: 1.5 Liters (1495 cc) Bore X Stroke: 72.0 mm x 91.8 mm (approx.) Compression Ratio: 10.0:1 (approx.) Horsepower: ~109 PS (80 kW) @ 6000 rpm (approx.) Torque: ~14.4 kg-m (141 Nm; 104 lb-ft) @ 4400 rpm (approx.) Fuel System: Electronic Fuel Injection (EFI) 🔧 Transmission Standard Transmission Transmission Type: 4-speed Automatic Transmission (commonly for M401/M402), 5-speed Manual Transmission (available on some variants/markets) Optional Transmission Transmission Type: 5-speed Manual Transmission (likely for M401/M402), 4-speed Automatic Transmission (likely for M412) Features AWD Option: All-Wheel Drive (AWD) available on certain M412 models, and potentially other variants depending on market Fluid Specifications Automatic Transmission Fluid: Toyota Genuine ATF WS (World Standard) or equivalent Dexron III/VI type fluid (specifics detailed in the manual) Fluid Capacity Automatic Transmission Fluid Capacity: Approx. 6.5 - 7.5 liters (for complete refill, specific details in manual) 📐 Dimensions Exterior Length: Approx. 3,795 mm (for M401/M402 models) Width: Approx. 1,690 mm Height: Approx. 1,570 mm Wheelbase: Approx. 2,460 mm Weights Curb Weight: Approx. 1050 kg - 1200 kg (depending on engine and drivetrain) 🛡️ Safety Features Ratings Crash Test Ratings: Varies by region; typically achieved good results in regional NCAP tests for its era, but specific ratings should be verified. Active Features Active Safety Features: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS - optional on some models) Passive Features...
Daihatsu Materia M401 M402 M412 Series Complete Workshop Service Repair Manual 2006-2012
👋 Introduction
Market Position
Vehicle Segment:
Compact MPV / Hatchback
Unique Selling Proposition:
Distinctive styling, spacious interior for its class, and practicality, often positioned as a more style-conscious alternative to traditional hatchbacks.
Competitive Analysis
Key Competitors:
Varies by market, but generally competes with other compact hatchbacks and small MPVs such as the Renault Modus, Fiat Idea, and some models from manufacturers like Hyundai and Kia in its original markets.
Key Features
Manual Advantage:
Enables DIY repairs and maintenance, leading to significant cost savings and empowering owners with in-depth knowledge of their vehicle.
Manual Value:
Provides access to professional-level repair information, typically used by dealership technicians, making complex tasks manageable for the home mechanic.
📋 Manual Details
Coverage
Coverage Years:
2006, 2007, 2008, 2009, 2010, 2011, 2012
Model Coverage:
All Materia Series (M401, M402, M412), including all engine, transmission, and trim variants
Format
Manual Type:
Complete Workshop Service Repair Manual
Language:
English (assumed, based on typical product descriptions for this market)
Delivery Method:
Downloadable, emailed instantly after purchase
Digital Compatibility:
PC, Mac, Tablets, Smartphones
Required Software:
Adobe Reader
Page Count
Page Count Estimate:
Estimated 1500-2500+ pages (typical for comprehensive workshop manuals of this era and scope)
📖 Manual Coverage
Systems
Systems Covered:
Engine Mechanical, Engine Control System (ECU), Fuel System, Exhaust System, Ignition System, Cooling System, Lubrication System, Starting System, Charging System, Transmission (Automatic & Manual), Drivetrain (FWD/AWD), Suspension System, Steering System, Brake System (ABS/EBD), Body Electrical System, HVAC (Heating, Ventilation, Air Conditioning), Chassis, Exterior Body Panels, Interior Trim, Wiring Diagrams, Diagnostic Procedures, Troubleshooting Guides, Maintenance and Scheduled Services, Specifications, Torque Values, Lubricant Recommendations
Procedures
Procedures Included:
Routine Maintenance (oil changes, filter replacements, tune-ups), Engine Repair and Rebuild (pistons, rings, bearings, valves, cylinder heads), Fuel Injection System Diagnosis and Repair, Ignition System Troubleshooting, Cooling System Service, Lubrication System Servicing, Transmission Overhaul and Repair, Clutch Replacement, Drivetrain Component Servicing, Suspension and Steering System Repair, Brake System Maintenance and Component Replacement, Electrical System Troubleshooting, Air Conditioning System Servicing, Body Panel Repair and Alignment, Interior Component Removal and Installation, Diagnostic Trouble Code (DTC) interpretation and resolution, Wiring Harness Repair, Wheel Alignment Procedures, Tire Mounting and Balancing
Depth
Technical Depth:
Comprehensive (A-Z), from basic scheduled maintenance to complete engine and transmission rebuilds, including detailed diagnostics and troubleshooting for all major systems.
📊 Manual Specifications
File Properties
File Format:
PDF (Portable Document Format)
Print Quality:
High-resolution, suitable for professional printing of individual pages or entire sections.
Searchability:
Likely searchable text within the PDF for keywords and technical terms, facilitating quick information retrieval.
4-speed Automatic Transmission (commonly for M401/M402), 5-speed Manual Transmission (available on some variants/markets)
Optional Transmission
Transmission Type:
5-speed Manual Transmission (likely for M401/M402), 4-speed Automatic Transmission (likely for M412)
Features
AWD Option:
All-Wheel Drive (AWD) available on certain M412 models, and potentially other variants depending on market
Fluid Specifications
Automatic Transmission Fluid:
Toyota Genuine ATF WS (World Standard) or equivalent Dexron III/VI type fluid (specifics detailed in the manual)
Fluid Capacity
Automatic Transmission Fluid Capacity:
Approx. 6.5 - 7.5 liters (for complete refill, specific details in manual)
📐 Dimensions
Exterior
Length:
Approx. 3,795 mm (for M401/M402 models)
Width:
Approx. 1,690 mm
Height:
Approx. 1,570 mm
Wheelbase:
Approx. 2,460 mm
Weights
Curb Weight:
Approx. 1050 kg - 1200 kg (depending on engine and drivetrain)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by region; typically achieved good results in regional NCAP tests for its era, but specific ratings should be verified.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS - optional on some models)
Passive Features
Passive Safety Features:
Front Airbags, Side Airbags (optional), Curtain Airbags (optional), Seatbelt Pretensioners, ISOFIX Child Seat Anchors
💡 Technology Features
Infotainment
Infotainment System:
Basic factory-installed audio systems with CD player, radio, and auxiliary input. Higher trims may offer optional navigation or upgraded sound systems.
Driver Assistance
Driver Assistance Features:
Parking sensors (optional), rear-view camera (optional on later models or aftermarket).
Connectivity
Connectivity Options:
Standard AUX input. Bluetooth connectivity typically not standard and may require aftermarket installation.
🔧 Maintenance
Service Intervals
Engine Oil And Filter Change:
Every 10,000 km or 12 months, whichever comes first (check manual for specific engine type and operating conditions).
Air Filter Replacement:
Every 30,000 km or 24 months, or as needed based on driving conditions.
Spark Plug Replacement:
Typically every 60,000 - 100,000 km depending on spark plug type (iridium or platinum recommended, consult manual).
Coolant Replacement:
Initial change at 160,000 km, then every 80,000 km or 4-5 years thereafter (use Toyota Super Long Life Coolant or equivalent).
Fluid Specifications
Engine Oil Specification:
0W-20 or 5W-30 viscosity grade, API SN/SN PLUS or ILSAC GF-5 compliant (verify in manual for specific engine).
Brake Fluid Specification:
DOT 3 or DOT 4 (refer to manual for specific requirement).
Power Steering Fluid:
Refer to manual, typically a specific power steering fluid or Dexron type.
Fluid Capacities
Engine Oil Capacity:
Approx. 3.7 - 4.3 liters (depending on engine and oil filter)
Known Issues
Common Wear Items:
Front brake pads and discs, suspension components (bushings, ball joints, tie rod ends) due to usage, exhaust system components (corrosion), occasional minor electrical gremlins.
Engine Reliability:
Generally considered reliable, particularly the K-series engines, but proper maintenance is crucial. Oil leaks or consumption can occur with high mileage if not maintained.
📚 Vehicle History
Brand Heritage
Daihatsu Specialization:
Known for producing small, economical, and reliable vehicles, often with a focus on unique design and practical solutions.
Model Evolution
Materia Introduction:
The Materia (also known as the Daihatsu COO in Japan) was introduced in the mid-2000s as a compact, versatile vehicle with a distinctive 'wide and tall' design. It aimed to offer a spacious interior and a youthful appeal.
Production
Production Period:
First generation produced from 2006 to 2012.
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Market Reception:
Generally well-received for its practicality and distinctive design, though sales figures varied by market. It was appreciated for its maneuverability and interior space within the compact segment.
Ratings
Fuel Economy Ratings:
Good for its class, with the 1.3L and 1.2L engines offering competitive fuel efficiency, especially in city driving.
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