BMW 530xi 535xi Touring Sport Wagon Complete Workshop Service Repair Manual 2006 2007 2008 2009 2010

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🏷️ Basic Information Identification Make: BMW Model: 5 Series Touring Sport Wagon Sub Model: 530xi / 535xi Codes Chassis Code: E61 Platform: E60 👋 Introduction Market Position Segment: Premium Mid-size Luxury Sport Wagon Philosophy: The BMW 5 Series Touring (E61) represents the pinnacle of executive luxury combined with sporting dynamics and practicality. It targets discerning buyers seeking performance, comfort, and advanced technology in a versatile wagon form factor. Competitive Analysis Competitors: Audi A6 Avant, Mercedes-Benz E-Class Estate, Volvo V70, Saab 9-5 SportCombi. Key Features Performance Orientation: The 'xi' designation signifies BMW's xDrive all-wheel-drive system, enhancing traction and stability, particularly with the potent inline-6 engines. Practicality: The Touring body style offers enhanced cargo capacity and flexibility compared to the sedan counterpart, making it a practical choice for families and active lifestyles. Technology Integration: Features advanced iDrive infotainment, optional active steering, adaptive headlights, and sophisticated electronic stability control systems. 📋 Manual Details Coverage Areas Applicable Years: 2006, 2007, 2008, 2009, 2010 Bodystyle Covered: Touring (Wagon) Page Count Estimated Page Count: 3000+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, cooling system, lubrication system, exhaust system, ignition system, emission control. Drivetrain: All-Wheel Drive (xDrive) system, transfer case, drive shafts, differentials (front and rear). Transmission: Automatic transmission (e.g., GM 6L45/6L50 or ZF 6HP19/6HP26), transmission control module (TCM), torque converter, coolers, fluid specifications. Suspension: Front suspension (double-wishbone or multi-link), rear suspension (multi-link), springs, shock absorbers, control arms, bushings, anti-roll bars, active suspension (if equipped). Brakes: Brake system hydraulics, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), EBD (Electronic Brake-force Distribution), brake pads, rotors, calipers, parking brake, brake fluid specifications. Steering: Power steering system (hydraulic or electric assist), steering column, steering gear, tie rods, alignment specifications. Electrical: Battery, charging system, starter, lighting (headlights, taillights, interior), wiring diagrams, fuses, relays, sensors, actuators, body control module (BCM). Comfort And Convenience: HVAC (Heating, Ventilation, Air Conditioning), power windows, power locks, sunroof, seats (heating, memory), keyless entry, central locking. Body And Chassis: Body panels, doors, hood, tailgate, bumpers, interior trim, chassis components, corrosion protection. Infotainment And Navigation: iDrive system, radio, CD player, navigation system, display, speakers, antenna. Safety Systems: Airbags (SRS), seat belts, crumple zones, impact sensors, tire pressure monitoring system (TPMS). Procedures Included Maintenance: Oil change, filter replacement, fluid checks and top-offs, brake inspection, tire rotation, spark plug replacement, belt replacement, scheduled service intervals. Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based diagnosis, fault finding strategies for all major systems. Repair: Engine component overhaul, transmission repair and replacement, brake caliper and rotor replacement, suspension component replacement, electrical component diagnosis and replacement, body panel repair. Diagnostics: OBD-II diagnostics, BMW specific diagnostic tools (e.g., ISTA/D), sensor testing, actuator testing, module programming and coding (overview). Wiring Diagrams: Detailed electrical wiring diagrams for all vehicle systems. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and specifications. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Quality: High-resolution, clear text and diagrams suitable for printing. Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine 530Xi Engine: 3.0L Naturally Aspirated Inline-6 (N52B30) 530Xi Engine Code: N52 535Xi Engine: 3.0L Twin-Turbocharged Inline-6 (N54B30) 535Xi Engine Code: N54 Performance 530Xi Horsepower: 255 hp @ 6600 rpm 530Xi Torque: 236 lb-ft @ 2750 rpm 535Xi Horsepower: 300 hp @ 5800 rpm 535Xi Torque: 300 lb-ft @ 1400-5000 rpm Fuel System Injection Type: Sequential Electronic Fuel Injection (SEFI), Direct Injection (DI) for N54. Fuel Requirement: Premium Unleaded Gasoline (91 octane or higher recommended) Engine Management ECU: Digital Motor Electronics (DME) control unit. 🔧 Transmission Standard Standard Transmission: 6-speed Steptronic Automatic Transmission Optional Optional Transmission: 6-speed Manual Transmission (primarily for 530xi, less common for 535xi in North America) Features Automatic Features: Steptronic manual shift mode, adaptive transmission control (TCU), sport/comfort modes. Fluid Specifications Automatic Fluid Type: BMW approved ATF (e.g., Shell M-1375.4, Pentosin ATF1) 📐 Dimensions Exterior Length: Approx. 190.2 inches (4831 mm) Width: Approx. 72.4 inches (1838 mm) Height: Approx. 57.4 inches (1458 mm) Interior Wheelbase: Approx. 113.7 inches (2890 mm) Cargo Cargo Volume Seats Up: Approx. 17.7 cu ft (500 L) Cargo Volume Seats Down: Approx. 57.0 cu ft (1615 L) Weights Curb Weight 530Xi: Approx. 3900-4000 lbs (1769-1814 kg) Curb Weight 535Xi: Approx. 4000-4100 lbs (1814-1860 kg) Gross Vehicle Weight Rating Gvwr: Approx. 5000-5100 lbs (2268-2313 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star Rating NHTSA Side Impact: 5-Star Rating IIHS Crash Test Results: Good (Top Safety Pick for its era) Active Features Stability Control: Dynamic Stability Control (DSC) with integrated ABS, Traction Control (ASC/TCS). Braking Assistance: Brake Assist (BA), Electronic Brake-force Distribution (EBD). Drivetrain Stability: xDrive All-Wheel Drive system. Passive Features Airbags:...

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Sku: 569381

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Labels: 2006 2007 2008 2009 2010 530xi 535xi BMW Car Cars Misc

Productvarianten

Description

🏷️ Basic Information

Identification

Make:

Model:

5 Series Touring Sport Wagon

Sub Model:

530xi / 535xi

Codes

Chassis Code:

Platform:

👋 Introduction

Market Position

Segment:

Premium Mid-size Luxury Sport Wagon

Philosophy:

The BMW 5 Series Touring (E61) represents the pinnacle of executive luxury combined with sporting dynamics and practicality. It targets discerning buyers seeking performance, comfort, and advanced technology in a versatile wagon form factor.

Competitive Analysis

Competitors:

Audi A6 Avant, Mercedes-Benz E-Class Estate, Volvo V70, Saab 9-5 SportCombi.

Key Features

Performance Orientation:

The 'xi' designation signifies BMW's xDrive all-wheel-drive system, enhancing traction and stability, particularly with the potent inline-6 engines.

Practicality:

The Touring body style offers enhanced cargo capacity and flexibility compared to the sedan counterpart, making it a practical choice for families and active lifestyles.

Technology Integration:

Features advanced iDrive infotainment, optional active steering, adaptive headlights, and sophisticated electronic stability control systems.

📋 Manual Details

Coverage Areas

Applicable Years:

2006, 2007, 2008, 2009, 2010

Bodystyle Covered:

Touring (Wagon)

Page Count

Estimated Page Count:

3000+

Manual Type

Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, engine management, fuel system, cooling system, lubrication system, exhaust system, ignition system, emission control.

Drivetrain:

All-Wheel Drive (xDrive) system, transfer case, drive shafts, differentials (front and rear).

Transmission:

Automatic transmission (e.g., GM 6L45/6L50 or ZF 6HP19/6HP26), transmission control module (TCM), torque converter, coolers, fluid specifications.

Suspension:

Front suspension (double-wishbone or multi-link), rear suspension (multi-link), springs, shock absorbers, control arms, bushings, anti-roll bars, active suspension (if equipped).

Brakes:

Brake system hydraulics, ABS (Anti-lock Braking System), DSC (Dynamic Stability Control), EBD (Electronic Brake-force Distribution), brake pads, rotors, calipers, parking brake, brake fluid specifications.

Steering:

Power steering system (hydraulic or electric assist), steering column, steering gear, tie rods, alignment specifications.

Electrical:

Battery, charging system, starter, lighting (headlights, taillights, interior), wiring diagrams, fuses, relays, sensors, actuators, body control module (BCM).

Comfort And Convenience:

HVAC (Heating, Ventilation, Air Conditioning), power windows, power locks, sunroof, seats (heating, memory), keyless entry, central locking.

Body And Chassis:

Body panels, doors, hood, tailgate, bumpers, interior trim, chassis components, corrosion protection.

Infotainment And Navigation:

iDrive system, radio, CD player, navigation system, display, speakers, antenna.

Safety Systems:

Airbags (SRS), seat belts, crumple zones, impact sensors, tire pressure monitoring system (TPMS).

Procedures Included

Maintenance:

Oil change, filter replacement, fluid checks and top-offs, brake inspection, tire rotation, spark plug replacement, belt replacement, scheduled service intervals.

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based diagnosis, fault finding strategies for all major systems.

Repair:

Engine component overhaul, transmission repair and replacement, brake caliper and rotor replacement, suspension component replacement, electrical component diagnosis and replacement, body panel repair.

Diagnostics:

OBD-II diagnostics, BMW specific diagnostic tools (e.g., ISTA/D), sensor testing, actuator testing, module programming and coding (overview).

Wiring Diagrams:

Detailed electrical wiring diagrams for all vehicle systems.

Technical Depth

Depth:

Comprehensive, covering basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic procedures and specifications.

📊 Manual Specifications

File Format

Format:

Searchability:

Searchable text content for quick information retrieval.

Print Quality

Quality:

High-resolution, clear text and diagrams suitable for printing.

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

530Xi Engine:

3.0L Naturally Aspirated Inline-6 (N52B30)

530Xi Engine Code:

535Xi Engine:

3.0L Twin-Turbocharged Inline-6 (N54B30)

535Xi Engine Code:

Performance

530Xi Horsepower:

255 hp @ 6600 rpm

530Xi Torque:

236 lb-ft @ 2750 rpm

535Xi Horsepower:

300 hp @ 5800 rpm

535Xi Torque:

300 lb-ft @ 1400-5000 rpm

Fuel System

Injection Type:

Sequential Electronic Fuel Injection (SEFI), Direct Injection (DI) for N54.

Fuel Requirement:

Premium Unleaded Gasoline (91 octane or higher recommended)

Engine Management

Digital Motor Electronics (DME) control unit.

🔧 Transmission

Standard

Standard Transmission:

6-speed Steptronic Automatic Transmission

Optional

Optional Transmission:

6-speed Manual Transmission (primarily for 530xi, less common for 535xi in North America)

Features

Automatic Features:

Steptronic manual shift mode, adaptive transmission control (TCU), sport/comfort modes.

Fluid Specifications

Automatic Fluid Type:

BMW approved ATF (e.g., Shell M-1375.4, Pentosin ATF1)

📐 Dimensions

Exterior

Length:

Approx. 190.2 inches (4831 mm)

Width:

Approx. 72.4 inches (1838 mm)

Height:

Approx. 57.4 inches (1458 mm)

Interior

Wheelbase:

Approx. 113.7 inches (2890 mm)

Cargo

Cargo Volume Seats Up:

Approx. 17.7 cu ft (500 L)

Cargo Volume Seats Down:

Approx. 57.0 cu ft (1615 L)

Weights

Curb Weight 530Xi:

Approx. 3900-4000 lbs (1769-1814 kg)

Curb Weight 535Xi:

Approx. 4000-4100 lbs (1814-1860 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 5000-5100 lbs (2268-2313 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-Star Rating

NHTSA Side Impact:

5-Star Rating

IIHS Crash Test Results:

Good (Top Safety Pick for its era)

Active Features

Stability Control:

Dynamic Stability Control (DSC) with integrated ABS, Traction Control (ASC/TCS).

Braking Assistance:

Brake Assist (BA), Electronic Brake-force Distribution (EBD).

Drivetrain Stability:

xDrive All-Wheel Drive system.

Passive Features

Airbags:

Front dual-stage airbags, front side-impact airbags, head protection system (side curtain airbags).

Seatbelts:

Three-point inertia-reel seat belts with pre-tensioners and force limiters.

Rollover Protection:

Integrated passive rollover protection system.

💡 Technology Features

Infotainment

System Name:

iDrive (CCC or CIC depending on year/options)

Features:

Central control knob, high-resolution color display, navigation system (optional), climate control, audio system, Bluetooth integration.

Driver Assistance

Advanced Options:

Adaptive Headlights, Head-Up Display (HUD), Lane Departure Warning (LDW), Active Cruise Control (ACC).

Connectivity

Bluetooth:

Integrated Bluetooth hands-free system with audio streaming.

Usb Aux:

Auxiliary audio input jack, optional USB interface.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Variable interval based on 'Condition Based Service' (CBS), typically 10,000-15,000 miles or annually.

Major Service Milestones:

Spark plugs (approx. 60,000-100,000 miles depending on engine), brake fluid flush (every 2 years), coolant flush (every 3-4 years).

Fluid Specifications

Engine Oil Type N52:

BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) synthetic, SAE 0W-30 or 5W-30.

Engine Oil Type N54:

BMW Longlife-01 (LL-01) or BMW Longlife-04 (LL-04) synthetic, SAE 0W-30 or 5W-30 (consider viscosity based on climate).

Coolant Type:

BMW Blue Antifreeze/Coolant (G48 specification)

Power Steering Fluid:

BMW Power Steering Fluid (Pentosin CHF 11S or equivalent, check specific model requirements)

Brake Fluid Type:

DOT 4 Low Viscosity (LV) or DOT 4 Plus.

Known Issues

N54 Engine:

High-pressure fuel pump (HPFP) failure, ignition coil issues, injector problems, turbocharger wastegate rattle (early models).

N52 Engine:

Valve cover gasket leaks, eccentric shaft sensor failure, oil pan gasket leaks, VANOS solenoid issues.

E61 Chassis:

Water pump and thermostat failure (electric water pump), power steering hose leaks, rear air suspension leaks (if equipped), iDrive system glitches, electronic gremlins due to complex wiring.

Part Numbers

Oil Filter 530Xi N52:

e.g., Mann-Filter HU 830z or BMW 11 42 7 525 334

Oil Filter 535Xi N54:

e.g., Mann-Filter HU 830z or BMW 11 42 7 525 334 (Note: N54 uses cartridge filter similar to N52)

Air Filter Element:

e.g., Mann-Filter C 35149 or BMW 13 72 1 439 044

📚 Vehicle History

Brand Heritage

Bmw Philosophy:

BMW, Bayerische Motoren Werke AG, renowned for 'The Ultimate Driving Machine,' emphasizes performance, luxury, and engineering excellence.

Model Evolution

5 Series Legacy:

The 5 Series represents BMW's executive car line, evolving through generations (E12, E28, E34, E39, E60/E61) to incorporate advanced technology and refined driving dynamics.

E61 Generation:

The E61 generation (2003-2010, with facelift in 2007) introduced significant design and technological advancements, including the iDrive system and the xDrive all-wheel-drive option for the Touring variant.

Production

Production Years:

2006-2010

Manufacturing Plant:

Dingolfing, Germany

🏆 Awards & Recognition

Recognitions

Ward Afp Award:

BMW's N54 engine (3.0L twin-turbo inline-6) received multiple Ward's 10 Best Engines awards for its power delivery and efficiency.

Car And Driver Awards:

The 5 Series (including Touring variants) has consistently been recognized on Car and Driver's 10Best list in previous generations, highlighting its driving dynamics.

Ratings

Safety Ratings General:

High safety ratings from NHTSA and IIHS for its time, reflecting BMW's commitment to occupant protection.