Suzuki SX4 2006/2007/2008/2009 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: SX4 Model Years Covered: 2006, 2007, 2008, 2009 Codes Platform Code: GY (Global/Japanese Market), RW (North American Market) 👋 Introduction Market Position Segment: Subcompact crossover SUV Target Audience: Individuals seeking a practical, fuel-efficient, and versatile vehicle for urban and light off-road use. Competitive Analysis Key Competitors: Toyota RAV4, Honda CR-V, Nissan Rogue, Ford Escape, Kia Sportage, Hyundai Tucson. Key Features Design: Sporty and somewhat aggressive styling, higher ground clearance than a typical car, available All-Wheel Drive (AWD). Versatility: Practical interior space, split-folding rear seats for cargo flexibility, available AWD for enhanced traction in various conditions. Value Proposition: Offers a blend of SUV utility and car-like handling at a competitive price point. 📋 Manual Details Coverage Areas Primary Regions Covered: Global Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system, fuel system (mechanical), intake manifold, exhaust manifold. Engine Electrical: Ignition system, starting system, charging system, engine control module (ECM) operation, sensors, actuators, emissions control systems (PCV, EVAP), wiring diagrams. Transmission: Manual transmission (M16A, J20A), automatic transmission (4AT), clutch system, driveline components (axles, driveshafts), transfer case (AWD models). Brakes: Front disc brakes, rear drum/disc brakes, parking brake system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid specifications. Suspension Steering: Front MacPherson strut suspension, rear torsion beam/multi-link suspension (depending on market/drivetrain), power steering system (hydraulic/electric), steering gear, wheel alignment specifications. Body Interior: Body structure, exterior panels, doors, hood, trunk lid, interior trim, seats, HVAC (Heating, Ventilation, Air Conditioning) system, power windows, power locks, mirrors. Electrical Chassis: Lighting system (headlights, taillights, interior), horn, wipers/washers, instrument cluster, audio system, SRS (Supplemental Restraint System) / Airbags, body control module (BCM). Procedures Included Maintenance: Oil and filter changes, fluid checks and top-offs (coolant, brake fluid, power steering fluid, transmission fluid), spark plug replacement, air filter replacement, cabin air filter replacement, battery maintenance, tire rotation. Engine Repair: Engine removal/installation, cylinder head overhaul, piston ring replacement, crankshaft bearing replacement, camshaft timing, valve adjustment, fuel injector testing/replacement, EGR valve cleaning/replacement. Transmission Repair: Manual transmission disassembly/assembly, clutch replacement, automatic transmission fluid and filter change, valve body inspection, torque converter service. Brake Service: Brake pad/shoe replacement, brake rotor/drum resurfacing/replacement, brake caliper service, bleeding the brake system, ABS component testing. Suspension Steering Repair: Strut/shock absorber replacement, ball joint replacement, tie rod end replacement, power steering pump/rack replacement, wheel bearing replacement. Bodywork Collision: Panel replacement, dent repair, rust repair, glass replacement, door mechanism repair, bumper repair/replacement. Electrical Diagnostics: Troubleshooting electrical faults, testing sensors and actuators, wiring harness repair, diagnosing ECM faults, airbag system diagnosis and repair. Troubleshooting: Diagnostic flowcharts for common problems, symptom-based troubleshooting guides, fault code interpretation. Technical Depth Depth: Comprehensive: Covers basic maintenance, routine service, in-depth diagnostics, component-level repair, and full system overhauls. Suitable for professional technicians and advanced DIYers. 📊 Manual Specifications File Format File Type: PDF Print Quality Quality: High resolution, clear diagrams, searchable text Binding Type Type: Not applicable (Digital Download) Paper Type Type: Not applicable (Digital Download) Compatibility Operating Systems: Windows (95/98/ME/XP/Vista/7), Linux, macOS ⚙️ Engine Specifications Primary Engine Engine Code Usdm: J20A Engine Code Global: M16A Configuration: Inline 4-cylinder, DOHC, 16-valve Displacement J20A: 2.0 Liters (1998 cc) Displacement M16A: 1.6 Liters (1586 cc) Performance Horsepower J20A: 143 hp @ 6000 rpm Torque J20A: 137 lb-ft @ 4000 rpm Horsepower M16A: 100 hp @ 6000 rpm (approx.) Torque M16A: 108 lb-ft @ 4000 rpm (approx.) Fuel System Injection: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Recommended Octane: 87 AKI (Anti-Knock Index) 🔧 Transmission Standard Transmission Type Usdm: 4-Speed Automatic Transmission Type Global: 5-Speed Manual Optional Transmission Type Optional: 4-Speed Automatic (available with 1.6L engine in some markets) Features Drivetrain: Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) optional Manual Transmission Gear Ratios: Refer to manual for specific ratios (e.g., 1st: 3.583, 2nd: 1.947, 3rd: 1.322, 4th: 0.971, 5th: 0.805, Reverse: 3.182) Automatic Transmission Fluid Spec: Dexron III or equivalent 📐 Dimensions Exterior Length: Approx. 162.0 inches (4115 mm) Width: Approx. 68.7 inches (1745 mm) Height: Approx. 64.2 inches (1630 mm) Wheelbase: Approx. 100.0 inches (2540 mm) Ground Clearance: Approx. 7.2 inches (183 mm) Weights Curb Weight FWD Manual: Approx. 2779 lbs (1261 kg) Curb Weight AWD Auto: Approx. 3075 lbs (1395 kg) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-star NHTSA Front Impact Passenger: 5-star NHTSA Side Impact Front Seat Passenger: 5-star NHTSA Side Impact Rear Seat Passenger: 5-star NHTSA Rollover: 4-star Active Features ABS: Standard Ebd: Standard Brake Assist: Available on some trims Passive Features Airbags Front: Standard (Driver and Passenger) Airbags Side: Available (Front Side Airbags) Airbags Curtain: Available (Front and Rear Side Curtain Airbags) Seatbelts: 3-point seatbelts with pretensioners and load limiters...

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Type: Car

Verkoper:

Sku: 260636

Collecties: ALL Suzuki

Beschikbaarheid: Op voorraad

Labels: 2006 2007 2008 2009 Car Cars Suzuki SX4

Productvarianten

Description

🏷️ Basic Information

Identification

Make:

Suzuki

Model:

Model Years Covered:

2006, 2007, 2008, 2009

Codes

Platform Code:

GY (Global/Japanese Market), RW (North American Market)

👋 Introduction

Market Position

Segment:

Subcompact crossover SUV

Target Audience:

Individuals seeking a practical, fuel-efficient, and versatile vehicle for urban and light off-road use.

Competitive Analysis

Key Competitors:

Toyota RAV4, Honda CR-V, Nissan Rogue, Ford Escape, Kia Sportage, Hyundai Tucson.

Key Features

Design:

Sporty and somewhat aggressive styling, higher ground clearance than a typical car, available All-Wheel Drive (AWD).

Versatility:

Practical interior space, split-folding rear seats for cargo flexibility, available AWD for enhanced traction in various conditions.

Value Proposition:

Offers a blend of SUV utility and car-like handling at a competitive price point.

📋 Manual Details

Coverage Areas

Primary Regions Covered:

Global

Page Count

Estimated Page Count:

1500+

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English

Format

Format:

Digital PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, pistons, crankshaft, camshafts, valve train, lubrication system, cooling system, fuel system (mechanical), intake manifold, exhaust manifold.

Engine Electrical:

Ignition system, starting system, charging system, engine control module (ECM) operation, sensors, actuators, emissions control systems (PCV, EVAP), wiring diagrams.

Transmission:

Manual transmission (M16A, J20A), automatic transmission (4AT), clutch system, driveline components (axles, driveshafts), transfer case (AWD models).

Brakes:

Front disc brakes, rear drum/disc brakes, parking brake system, ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), brake fluid specifications.

Suspension Steering:

Front MacPherson strut suspension, rear torsion beam/multi-link suspension (depending on market/drivetrain), power steering system (hydraulic/electric), steering gear, wheel alignment specifications.

Body Interior:

Body structure, exterior panels, doors, hood, trunk lid, interior trim, seats, HVAC (Heating, Ventilation, Air Conditioning) system, power windows, power locks, mirrors.

Electrical Chassis:

Lighting system (headlights, taillights, interior), horn, wipers/washers, instrument cluster, audio system, SRS (Supplemental Restraint System) / Airbags, body control module (BCM).

Procedures Included

Maintenance:

Oil and filter changes, fluid checks and top-offs (coolant, brake fluid, power steering fluid, transmission fluid), spark plug replacement, air filter replacement, cabin air filter replacement, battery maintenance, tire rotation.

Engine Repair:

Engine removal/installation, cylinder head overhaul, piston ring replacement, crankshaft bearing replacement, camshaft timing, valve adjustment, fuel injector testing/replacement, EGR valve cleaning/replacement.

Transmission Repair:

Manual transmission disassembly/assembly, clutch replacement, automatic transmission fluid and filter change, valve body inspection, torque converter service.

Brake Service:

Brake pad/shoe replacement, brake rotor/drum resurfacing/replacement, brake caliper service, bleeding the brake system, ABS component testing.

Suspension Steering Repair:

Strut/shock absorber replacement, ball joint replacement, tie rod end replacement, power steering pump/rack replacement, wheel bearing replacement.

Bodywork Collision:

Panel replacement, dent repair, rust repair, glass replacement, door mechanism repair, bumper repair/replacement.

Electrical Diagnostics:

Troubleshooting electrical faults, testing sensors and actuators, wiring harness repair, diagnosing ECM faults, airbag system diagnosis and repair.

Troubleshooting:

Diagnostic flowcharts for common problems, symptom-based troubleshooting guides, fault code interpretation.

Technical Depth

Depth:

Comprehensive: Covers basic maintenance, routine service, in-depth diagnostics, component-level repair, and full system overhauls. Suitable for professional technicians and advanced DIYers.

📊 Manual Specifications

File Format

File Type:

Print Quality

Quality:

High resolution, clear diagrams, searchable text

Binding Type

Type:

Not applicable (Digital Download)

Paper Type

Type:

Not applicable (Digital Download)

Compatibility

Operating Systems:

Windows (95/98/ME/XP/Vista/7), Linux, macOS

⚙️ Engine Specifications

Primary Engine

Engine Code Usdm:

Engine Code Global:

Configuration:

Inline 4-cylinder, DOHC, 16-valve

Displacement J20A:

2.0 Liters (1998 cc)

Displacement M16A:

1.6 Liters (1586 cc)

Performance

Horsepower J20A:

143 hp @ 6000 rpm

Torque J20A:

137 lb-ft @ 4000 rpm

Horsepower M16A:

100 hp @ 6000 rpm (approx.)

Torque M16A:

108 lb-ft @ 4000 rpm (approx.)

Fuel System

Injection:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Recommended Octane:

87 AKI (Anti-Knock Index)

🔧 Transmission

Standard

Transmission Type Usdm:

4-Speed Automatic

Transmission Type Global:

5-Speed Manual

Optional

Transmission Type Optional:

4-Speed Automatic (available with 1.6L engine in some markets)

Features

Drivetrain:

Front-Wheel Drive (FWD) standard, All-Wheel Drive (AWD) optional

Manual Transmission Gear Ratios:

Refer to manual for specific ratios (e.g., 1st: 3.583, 2nd: 1.947, 3rd: 1.322, 4th: 0.971, 5th: 0.805, Reverse: 3.182)

Automatic Transmission Fluid Spec:

Dexron III or equivalent

📐 Dimensions

Exterior

Length:

Approx. 162.0 inches (4115 mm)

Width:

Approx. 68.7 inches (1745 mm)

Height:

Approx. 64.2 inches (1630 mm)

Wheelbase:

Approx. 100.0 inches (2540 mm)

Ground Clearance:

Approx. 7.2 inches (183 mm)

Weights

Curb Weight FWD Manual:

Approx. 2779 lbs (1261 kg)

Curb Weight AWD Auto:

Approx. 3075 lbs (1395 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact Driver:

5-star

NHTSA Front Impact Passenger:

5-star

NHTSA Side Impact Front Seat Passenger:

5-star

NHTSA Side Impact Rear Seat Passenger:

5-star

NHTSA Rollover:

4-star

Active Features

Standard

Standard

Brake Assist:

Available on some trims

Passive Features

Airbags Front:

Standard (Driver and Passenger)

Airbags Side:

Available (Front Side Airbags)

Airbags Curtain:

Available (Front and Rear Side Curtain Airbags)

Seatbelts:

3-point seatbelts with pretensioners and load limiters

💡 Technology Features

Infotainment

Audio System:

Standard AM/FM/CD player with MP3 playback, auxiliary audio input jack. Higher trims offered premium audio systems and/or navigation.

Connectivity:

Bluetooth hands-free calling and audio streaming available on some higher trims.

Driver Assistance

Cruise Control:

Available on most trims

Keyless Entry:

Available on some trims

Smart Key Push Button Start:

Available on top trims

🔧 Maintenance

Service Intervals

Oil Change Recommendation:

Every 4,500 miles (7,500 km) or 6 months, whichever comes first, using synthetic or synthetic blend oil.

Engine Air Filter Replacement:

Every 30,000 miles (48,000 km) or as needed based on inspection.

Cabin Air Filter Replacement:

Every 15,000 miles (24,000 km) or annually.

Spark Plug Replacement:

Iridium-tipped spark plugs: 75,000 miles (120,000 km). Platinum-tipped: 30,000 miles (48,000 km).

Coolant Flush:

Every 50,000 miles (80,000 km) or 5 years.

Transmission Fluid Change Auto:

Every 60,000 miles (96,000 km) or as per severe service schedule.

Fluid Specifications

Engine Oil SAE:

SAE 0W-20 (preferred) or 5W-30

Engine Oil API:

API SM or SN certified, ILSAC GF-4 or GF-5

Coolant:

Suzuki Super Long Life Coolant (or equivalent ethylene glycol-based coolant with deionized water, 50/50 mix)

Brake Fluid:

DOT 3 or DOT 4

Power Steering Fluid:

Dexron III or equivalent

Known Issues

Catalytic Converter:

Some models experienced premature catalytic converter failure, often due to engine misfires or oil consumption.

Oxygen Sensors:

Oxygen sensors can fail over time, leading to poor fuel economy and check engine lights.

Cv Joints:

Front CV joints can wear out, especially in AWD models subjected to harsh use, leading to clicking noises during turns.

Rear Wheel Bearings:

Rear wheel bearings can sometimes develop noise and require replacement.

📚 Vehicle History

Brand Heritage

Manufacturer:

Suzuki Motor Corporation, a Japanese multinational automotive manufacturer known for compact cars and SUVs.

Model Evolution

First Generation:

The Suzuki SX4 was first introduced in 2006 in Japan, and globally in 2007. It was designed as a joint venture with Fiat, sharing its platform with the Fiat Sedici.

Body Styles:

Initially launched as a 5-door hatchback. A 4-door sedan version was also introduced in certain markets (e.g., North America).

Production

Production Years:

2006-2014 (First Generation)

Manufacturing Locations:

Japan, Hungary, India

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

Awarded a 'Good' rating in front and side impact crash tests by the IIHS (Insurance Institute for Highway Safety), making it a potential Top Safety Pick for its era.