Harley Davidson Touring 2006 2007 Service Repair Manual
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🏷️ Basic Information Identification Make: Harley-Davidson Model: Touring Model Years Covered: 2006, 2007 Codes Product Code Identifier: HDT0607SM 👋 Introduction Market Position Target Audience: Harley-Davidson owners, independent repair shops, motorcycle enthusiasts Competitive Analysis Value Proposition: Provides professional-level repair and maintenance information directly comparable to dealership service manuals, enabling significant cost savings for owners. Key Features Manual Utility: Essential resource for maintaining and repairing 2006-2007 Harley-Davidson Touring models, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Regional Applicability: Global (Standard Harley-Davidson Specifications) Page Count Estimated Page Count: 900+ Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, diagnostics, troubleshooting, performance tuning, lubrication, cooling systems (air-cooled) Fuel System: Fuel injection (EFI), carburetors (where applicable for specific models), fuel pumps, fuel lines, evaporative emissions control Ignition System: Ignition modules, spark plugs, ignition coils, wiring, timing Transmission: Clutch, primary drive, transmission gears, shifter linkage, lubrication, troubleshooting Drivetrain: Belt drive systems, final drive belts, pulleys, bearings Suspension: Front fork (telescopic, cartridge type), rear shock absorbers, adjustments, rebuild procedures Brakes: Hydraulic brake systems (front and rear), brake calipers, master cylinders, brake lines, brake fluid specifications, bleeding procedures, ABS (Anti-lock Braking System) diagnostics and service Electrical System: Battery, charging system (alternator, regulator), starter motor, lighting (headlights, taillights, turn signals), instrumentation, fuses, relays, wiring diagrams, diagnostics Chassis And Frame: Frame inspection, steering head bearings, swingarm, wheel bearings, alignment Bodywork And Fittings: Fairings, saddlebags, seat assembly, fuel tank, fenders, trim components, removal and installation Procedures Included Routine Maintenance: Oil changes, filter replacements, tire pressure checks, chain/belt tension, brake inspection, fluid level checks Scheduled Maintenance: Detailed service intervals for all major components Troubleshooting: Diagnostic flowcharts and common problem resolution for all systems Repair Procedures: Step-by-step instructions for disassembly, repair, and reassembly of all components Diagnostic Procedures: Using Harley-Davidson diagnostic tools (e.g., Digital Technician), fault code interpretation Electrical Diagnostics: Detailed wiring diagrams, component testing, and troubleshooting for all electrical circuits. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to full engine rebuilds and electrical system diagnostics Detail Level: Mechanic-grade detail, including torque specifications, special tool requirements, and service limits Special Tools: Lists and describes necessary special tools for specific repair and diagnostic procedures. 📊 Manual Specifications File Format File Type: Searchable PDF Print Quality: High-resolution, printable pages Searchability: Fully searchable text for quick information retrieval. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Family: Twin Cam 96 (1584cc) Engine Displacement: 1584 cc (96 cubic inches) Engine Configuration: Air-cooled V-twin Bore X Stroke: 3.75 in x 4.38 in (95.25 mm x 111.25 mm) Compression Ratio: 8.9:1 (typical) Fuel System: Electronic Sequential Port Fuel Injection (ESPFI) Performance Horsepower Estimate: Approximately 70-75 HP (at crankshaft, model dependent) Torque Estimate: Approximately 90-95 ft-lbs @ 3500 RPM (at crankshaft, model dependent) Cooling System Cooling Method: Air-cooled Valvetrain Valvetrain Type: Overhead valves (OHV), 2 valves per cylinder Lubrication Lubrication System: Dry sump oiling system with remote oil reservoir. 🔧 Transmission Standard Type: 6-speed Cruise Drive Primary Drive: Plated wet clutch, chain drive Final Drive: Belt drive Features Gear Ratios: Detailed in manual (e.g., 1st: 9.375, 2nd: 6.512, 3rd: 4.774, 4th: 3.750, 5th: 3.150, 6th: 2.790) Clutch Type: Hydraulic assist, multi-plate wet clutch 📐 Dimensions Exterior Wheelbase: Approx. 63.5 - 64.5 inches (1613 - 1638 mm), model dependent Seat Height: Approx. 27.1 - 28.2 inches (688 - 716 mm), unladen, model dependent Weights Dry Weight: Approx. 768 - 818 lbs (348 - 371 kg), model dependent Gross Vehicle Weight Rating Gvwr: Approx. 1260 lbs (572 kg) Cargo Saddlebag Capacity: Integrated hard saddlebags with substantial storage capacity 🛡️ Safety Features Ratings Safety Certifications: Meets or exceeds all applicable federal motor vehicle safety standards (FMVSS) for motorcycles. Active Features ABS: Anti-lock Braking System (ABS) available on select models/trims for enhanced braking control. Passive Features Lighting: Halogen headlight, LED taillight, front and rear turn signals for visibility. 💡 Technology Features Infotainment Audio System: Integrated fairing-mounted audio systems (e.g., 40W per channel AM/FM/Weather Band stereo with CB/Intercom options on some models). Cruise Control: Electronic cruise control standard on most Touring models. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) enhances rider safety. Connectivity Diagnostic Port: Access to onboard diagnostics via a data link connector (DLC) for advanced troubleshooting. 🔧 Maintenance Service Intervals Engine Oil Change: Every 5,000 miles or annually. Manual specifies exact procedure and oil type. Primary Chain Tension: Check and adjust every 10,000 miles. Manual provides specifications. Wheel Bearings: Inspect every 20,000 miles, lubricate as needed. Manual details procedures. Fluid Specifications Engine Oil: Harley-Davidson 20W-50 SYN3 (or equivalent API SG or higher, JASO FD compliant). Primary Chain Case Oil: Harley-Davidson Formula + (or equivalent SE/CD SAE 50 type lubricant). Transmission Oil: Harley-Davidson Formula + (or equivalent...
Provides professional-level repair and maintenance information directly comparable to dealership service manuals, enabling significant cost savings for owners.
Key Features
Manual Utility:
Essential resource for maintaining and repairing 2006-2007 Harley-Davidson Touring models, ensuring optimal performance and longevity.
Integrated hard saddlebags with substantial storage capacity
🛡️ Safety Features
Ratings
Safety Certifications:
Meets or exceeds all applicable federal motor vehicle safety standards (FMVSS) for motorcycles.
Active Features
ABS:
Anti-lock Braking System (ABS) available on select models/trims for enhanced braking control.
Passive Features
Lighting:
Halogen headlight, LED taillight, front and rear turn signals for visibility.
💡 Technology Features
Infotainment
Audio System:
Integrated fairing-mounted audio systems (e.g., 40W per channel AM/FM/Weather Band stereo with CB/Intercom options on some models).
Cruise Control:
Electronic cruise control standard on most Touring models.
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) enhances rider safety.
Connectivity
Diagnostic Port:
Access to onboard diagnostics via a data link connector (DLC) for advanced troubleshooting.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000 miles or annually. Manual specifies exact procedure and oil type.
Primary Chain Tension:
Check and adjust every 10,000 miles. Manual provides specifications.
Wheel Bearings:
Inspect every 20,000 miles, lubricate as needed. Manual details procedures.
Fluid Specifications
Engine Oil:
Harley-Davidson 20W-50 SYN3 (or equivalent API SG or higher, JASO FD compliant).
Primary Chain Case Oil:
Harley-Davidson Formula + (or equivalent SE/CD SAE 50 type lubricant).
Transmission Oil:
Harley-Davidson Formula + (or equivalent SE/CD SAE 50 type lubricant).
Brake Fluid:
DOT 4 (for models equipped with ABS and standard).
Known Issues
Cam Chain Tensioners:
Early Twin Cam models experienced wear on hydraulic tensioners. Manual provides inspection and upgrade procedures.
Crankshaft Position Sensor:
Potential failure leading to starting or running issues. Manual covers testing and replacement.
Fuel Injector O-Rings:
Potential for leaks leading to performance issues. Manual covers inspection and replacement.
Fluid Capacities
Engine Oil Capacity:
Approximately 4 quarts (3.8 L) with filter change. Manual provides exact capacity.
Primary Chain Case Capacity:
Approximately 1 quart (0.95 L). Manual provides exact capacity.
Transmission Capacity:
Approximately 2.6 quarts (2.5 L). Manual provides exact capacity.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Harley-Davidson boasts a rich heritage dating back to 1903, synonymous with American motorcycle culture, customization, and touring.
Model Evolution
Touring Line Introduction:
The Touring platform has evolved significantly over decades, designed for comfort, long-distance travel, and carrying luggage, becoming a flagship segment for the brand.
Production
Manufacturing Location:
Primarily manufactured in York, Pennsylvania, USA.
🏆 Awards & Recognition
Recognitions
Brand Recognition:
Harley-Davidson motorcycles are consistently recognized for their iconic styling, build quality, and rider experience, earning a loyal global following.
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