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Chevrolet Chevy Trailblazer 2006-2009 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Chevrolet Model: Trailblazer Model Years: 2006, 2007, 2008, 2009 Codes Platform Code: GMT360/GMT370 👋 Introduction Market Position Vehicle Segment: Mid-size SUV (Sport Utility Vehicle) Competitive Analysis Competitors 2006-2009: Ford Explorer, Jeep Grand Cherokee, Nissan Pathfinder, Toyota 4Runner, Ford Edge, Toyota Highlander Key Features Body Styles: Two-row (short wheelbase) and three-row (long wheelbase) configurations Drivetrain Options: Rear-wheel drive (RWD) and On-Demand Four-wheel drive (4WD) 📋 Manual Details Coverage Areas Primary Coverage: All U.S., Canadian, and Mexican market models Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but described as comprehensive) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine electrical, fuel system, exhaust system, cooling system, lubrication system, ignition system, starting and charging system Drivetrain: Transmission (automatic), transfer case, drivelines, axles, differentials, drive shafts, wheel bearings Chassis: Suspension (front and rear), steering system, braking system (ABS, parking brake), wheels and tires Body: Body structure, interior trim, exterior trim, doors, windows, seats, HVAC system, body electrical, lighting, wipers, safety restraints (airbags, seatbelts) Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement Repair: Component removal and installation, engine overhaul, transmission overhaul, brake component replacement, suspension component replacement, electrical system diagnosis and repair Troubleshooting: Diagnostic charts, symptom-based troubleshooting, electrical schematic interpretation, fault code diagnosis Special Procedures: Alignment procedures, diagnostic tool usage, special tool requirements, torque specifications for critical fasteners Technical Depth Depth: Comprehensive, from basic maintenance to advanced diagnostics and complete rebuild procedures 📊 Manual Specifications File Format Compatibility: Fully compatible with all Windows & All MAC Computers Print Quality Printability: Printable: single page or entire manual Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) Licensing Usage License: Lifetime use on unlimited computers, no expiry dates, no renewal fees ⚙️ Engine Specifications Primary Engine Engine Option 1 Displacement: 4.2L (4157cc) Vortec Inline-6 (LL8) Engine Option 1 Configuration: Inline-6 (I6) Engine Option 1 Horsepower: Approx. 205-220 hp @ 4500-5600 rpm (depending on year and configuration) Engine Option 1 Torque: Approx. 275-285 lb-ft @ 2800-3000 rpm (depending on year and configuration) Optional Engine Engine Option 2 Displacement: 5.3L (5328cc) Vortec V8 (LM4/LH6) Engine Option 2 Configuration: V8 Engine Option 2 Horsepower: Approx. 300-305 hp @ 5200 rpm Engine Option 2 Torque: Approx. 330-335 lb-ft @ 4000 rpm Fuel System Fuel Delivery: Sequential Fuel Injection (SFI) Valvetrain Vortec 6 Cylinder: Overhead Valve (OHV), 2 valves per cylinder Vortec 8 Cylinder: Overhead Valve (OHV), 2 valves per cylinder, Displacement on Demand (Active Fuel Management) on some 5.3L V8 models 🔧 Transmission Standard Transmission Type: 4-speed automatic overdrive (4L60-E) Optional Transmission Type: 4-speed automatic overdrive with Tow/Haul mode on some V8 models Features Transfer Case 4Wd: NP1 (light-duty) or NP8 (heavy-duty) NVG Autotrac active transfer case with various modes (2WD High, 4WD Auto, 4WD Lock) Fluid Specifications Transmission Fluid Type: Dexron-VI Automatic Transmission Fluid (ATF) 📐 Dimensions Exterior Wheelbase Short Wheelbase: 107.0 inches (2,718 mm) Wheelbase Long Wheelbase: 113.0 inches (2,870 mm) Weights Curb Weight I6 Rwd Approx: 4,500 - 4,700 lbs (2,041 - 2,132 kg) Curb Weight V8 4Wd Approx: 4,800 - 5,000 lbs (2,177 - 2,268 kg) Towing Capacity Max Approx: 6,500 - 7,400 lbs (2,948 - 3,357 kg) depending on engine, drivetrain, and axle ratio 🛡️ Safety Features Ratings NHTSA Rollover Rating: 4-star (front driver, front passenger, side driver, side rear passenger) and 5-star (rear passenger) for both 2WD and 4WD models Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Traction Control System (TCS) Passive Features Airbags: Driver and front passenger airbags, available side-impact airbags (check specific year/trim) Seatbelts: 3-point seatbelts with pretensioners for all outboard seating positions 💡 Technology Features Infotainment Audio System: AM/FM stereo with CD player, optional Bose premium audio system, optional in-dash 6-disc CD changer Navigation: Optional DVD-based navigation system available on higher trims. Driver Assistance Rear Parking Assist: Optional ultrasonic rear parking assist system Connectivity Remote Keyless Entry: Standard on most trims Onstar: Optional OnStar telematics system available 🔧 Maintenance Service Intervals Oil Change Recommendation: Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on driving conditions and oil type used (consult manual for specific guidance). Transmission Fluid Service: Every 30,000-100,000 miles (48,000-160,000 km), depending on usage and manufacturer recommendations (often involves filter replacement). Spark Plug Replacement I6: Approximately every 100,000 miles (160,000 km) with recommended iridium spark plugs. Spark Plug Replacement V8: Approximately every 100,000 miles (160,000 km) with recommended iridium spark plugs. Fluid Specifications Engine Oil Viscosity: SAE 5W-30 (preferred for both I6 and V8 engines, check manual for specific variations) Engine Oil Capacity I6: Approx. 5 quarts (4.7 liters) with filter change Engine Oil Capacity V8: Approx. 6 quarts (5.7 liters) with filter change...
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Chevrolet Chevy Trailblazer 2006-2009 Service Repair Workshop Manual Pdf
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Trailblazer
Model Years:
2006, 2007, 2008, 2009
Codes
Platform Code:
GMT360/GMT370
👋 Introduction
Market Position
Vehicle Segment:
Mid-size SUV (Sport Utility Vehicle)
Competitive Analysis
Competitors 2006-2009:
Ford Explorer, Jeep Grand Cherokee, Nissan Pathfinder, Toyota 4Runner, Ford Edge, Toyota Highlander
Key Features
Body Styles:
Two-row (short wheelbase) and three-row (long wheelbase) configurations
Drivetrain Options:
Rear-wheel drive (RWD) and On-Demand Four-wheel drive (4WD)
📋 Manual Details
Coverage Areas
Primary Coverage:
All U.S., Canadian, and Mexican market models
Page Count
Estimated Page Count:
Hundreds of pages (specific count not provided, but described as comprehensive)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, engine electrical, fuel system, exhaust system, cooling system, lubrication system, ignition system, starting and charging system
Drivetrain:
Transmission (automatic), transfer case, drivelines, axles, differentials, drive shafts, wheel bearings
Chassis:
Suspension (front and rear), steering system, braking system (ABS, parking brake), wheels and tires
Body:
Body structure, interior trim, exterior trim, doors, windows, seats, HVAC system, body electrical, lighting, wipers, safety restraints (airbags, seatbelts)
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement
Repair:
Component removal and installation, engine overhaul, transmission overhaul, brake component replacement, suspension component replacement, electrical system diagnosis and repair
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, electrical schematic interpretation, fault code diagnosis
Special Procedures:
Alignment procedures, diagnostic tool usage, special tool requirements, torque specifications for critical fasteners
Technical Depth
Depth:
Comprehensive, from basic maintenance to advanced diagnostics and complete rebuild procedures
📊 Manual Specifications
File Format
Compatibility:
Fully compatible with all Windows & All MAC Computers
Print Quality
Printability:
Printable: single page or entire manual
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Licensing
Usage License:
Lifetime use on unlimited computers, no expiry dates, no renewal fees
⚙️ Engine Specifications
Primary Engine
Engine Option 1 Displacement:
4.2L (4157cc) Vortec Inline-6 (LL8)
Engine Option 1 Configuration:
Inline-6 (I6)
Engine Option 1 Horsepower:
Approx. 205-220 hp @ 4500-5600 rpm (depending on year and configuration)
Engine Option 1 Torque:
Approx. 275-285 lb-ft @ 2800-3000 rpm (depending on year and configuration)
Optional Engine
Engine Option 2 Displacement:
5.3L (5328cc) Vortec V8 (LM4/LH6)
Engine Option 2 Configuration:
V8
Engine Option 2 Horsepower:
Approx. 300-305 hp @ 5200 rpm
Engine Option 2 Torque:
Approx. 330-335 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Sequential Fuel Injection (SFI)
Valvetrain
Vortec 6 Cylinder:
Overhead Valve (OHV), 2 valves per cylinder
Vortec 8 Cylinder:
Overhead Valve (OHV), 2 valves per cylinder, Displacement on Demand (Active Fuel Management) on some 5.3L V8 models
🔧 Transmission
Standard Transmission
Type:
4-speed automatic overdrive (4L60-E)
Optional Transmission
Type:
4-speed automatic overdrive with Tow/Haul mode on some V8 models
Features
Transfer Case 4Wd:
NP1 (light-duty) or NP8 (heavy-duty) NVG Autotrac active transfer case with various modes (2WD High, 4WD Auto, 4WD Lock)
Fluid Specifications
Transmission Fluid Type:
Dexron-VI Automatic Transmission Fluid (ATF)
📐 Dimensions
Exterior
Wheelbase Short Wheelbase:
107.0 inches (2,718 mm)
Wheelbase Long Wheelbase:
113.0 inches (2,870 mm)
Weights
Curb Weight I6 Rwd Approx:
4,500 - 4,700 lbs (2,041 - 2,132 kg)
Curb Weight V8 4Wd Approx:
4,800 - 5,000 lbs (2,177 - 2,268 kg)
Towing Capacity Max Approx:
6,500 - 7,400 lbs (2,948 - 3,357 kg) depending on engine, drivetrain, and axle ratio
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
4-star (front driver, front passenger, side driver, side rear passenger) and 5-star (rear passenger) for both 2WD and 4WD models
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Driver and front passenger airbags, available side-impact airbags (check specific year/trim)
Seatbelts:
3-point seatbelts with pretensioners for all outboard seating positions
💡 Technology Features
Infotainment
Audio System:
AM/FM stereo with CD player, optional Bose premium audio system, optional in-dash 6-disc CD changer
Navigation:
Optional DVD-based navigation system available on higher trims.
Driver Assistance
Rear Parking Assist:
Optional ultrasonic rear parking assist system
Connectivity
Remote Keyless Entry:
Standard on most trims
Onstar:
Optional OnStar telematics system available
🔧 Maintenance
Service Intervals
Oil Change Recommendation:
Every 3,000-7,500 miles (5,000-12,000 km) or 6 months, depending on driving conditions and oil type used (consult manual for specific guidance).
Transmission Fluid Service:
Every 30,000-100,000 miles (48,000-160,000 km), depending on usage and manufacturer recommendations (often involves filter replacement).
Spark Plug Replacement I6:
Approximately every 100,000 miles (160,000 km) with recommended iridium spark plugs.
Spark Plug Replacement V8:
Approximately every 100,000 miles (160,000 km) with recommended iridium spark plugs.
Fluid Specifications
Engine Oil Viscosity:
SAE 5W-30 (preferred for both I6 and V8 engines, check manual for specific variations)
Engine Oil Capacity I6:
Approx. 5 quarts (4.7 liters) with filter change
Engine Oil Capacity V8:
Approx. 6 quarts (5.7 liters) with filter change
Coolant Type:
GM Goodwrench Dex-Cool Extended Life Antifreeze/Coolant (Orange) or equivalent meeting GM6277M specification
Brake Fluid Type:
DOT 3
Known Issues
Common Issues:
Cracked exhaust manifolds (especially on V8), rear axle seal leaks, heater core leaks, power steering leaks, transmission issues (torque converter, solenoid issues), front suspension component wear (ball joints, tie rods), potential for evaporator core leaks (leading to AC issues)
📚 Vehicle History
Brand Heritage
Chevrolet SUV Legacy:
Chevrolet has a long history of producing robust SUVs, dating back to the K-5 Blazer and Tahoe.
Model Evolution
Trailblazer Introduction:
The Trailblazer was introduced as a replacement for the popular Chevrolet Blazer in 2002, initially built on the GMT360 platform which it shared with the GMC Envoy, Oldsmobile Bravada, and Isuzu Ascender.
Production
Manufacturing Locations:
Primary assembly plants included Moraine, Ohio, and Oklahoma City, Oklahoma.
Production End
Model Discontinuation:
Production of the Trailblazer (and its platform mates) ended in 2009 in North America, with a brief revival in South America.
🏆 Awards & Recognition
Recognitions
Consumer Guide Auto Ranking:
Often ranked as a Recommended Buy by automotive review publications for its value and capability, particularly with the V8 engine.
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