DAIHATSU TERIOS 2006-2009 Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Model Years Covered: 2006, 2007, 2008, 2009 Generation: Second Generation (J200/J210) Codes Chassis Codes: J200, J210 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Families, individuals seeking versatile urban and light off-road capability Competitive Analysis Key Competitors: Toyota RAV4, Honda CR-V, Suzuki Vitara, Mitsubishi Outlander (early models) Key Features Body Style: 5-door SUV Drivetrain Options: Front-Wheel Drive (FWD) and Switchable Four-Wheel Drive (4WD) Design Philosophy: Compact, practical, and capable for its class, emphasizing versatility and fuel efficiency 📋 Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z Page Count Estimated Page Count: Over 1000 pages (typical for comprehensive service manuals) Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system, intake and exhaust systems Engine Electrical: Ignition system, fuel injection system (EFI), starter system, charging system, engine control module (ECM) diagnosis, sensors and actuators Transmission Manual: Clutch system, manual transmission (MT) disassembly, assembly, inspection, gear selection, shift linkage Transmission Automatic: Automatic transmission (AT) disassembly, assembly, inspection, torque converter, hydraulic control system, transmission control module (TCM) diagnosis Drivetrain: Front-wheel drive (FWD) system, four-wheel drive (4WD) system (including transfer case and differentials), driveshafts, CV joints, wheel hubs Suspension: Front suspension (MacPherson strut), rear suspension (multi-link), shock absorbers, springs, control arms, anti-roll bars, alignment specifications Steering: Power steering system (hydraulic or electric), steering column, steering gear, tie rods, steering angle sensor Brakes: Front disc brakes, rear drum or disc brakes, hydraulic system, brake lines, master cylinder, ABS (Anti-lock Braking System) diagnosis, EBD (Electronic Brakeforce Distribution) Body And Chassis: Body structure, frame, panels, doors, hood, tailgate, interior trim, weatherstripping, corrosion protection Electrical System: Battery, alternator, starter, lighting system (headlights, taillights, interior), wiring diagrams, fuses, relays, power windows, central locking HVAC: Air conditioning (A/C) system, heater, ventilation, blower motor, refrigerant circuits, control panel Safety Systems: Airbags, seatbelts, SRS (Supplemental Restraint System) diagnosis Accessories: Wipers, washers, horn, audio system (basic integration), trailer towing information Procedures Included Maintenance Procedures: Scheduled maintenance tasks, fluid changes, filter replacements, spark plug replacement, belt inspection and replacement Repair Procedures: Detailed step-by-step instructions for component removal, repair, and installation across all covered systems Troubleshooting Guides: Diagnostic flowcharts, symptom-based troubleshooting for common and uncommon issues Technical Specifications: Torque values, clearances, tolerances, fluid capacities, resistance values, voltage checks Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems Diagnostic Procedures: Procedures for using scan tools, interpreting diagnostic trouble codes (DTCs), and testing sensors/actuators Engine Tuning: Information on ignition timing, idle speed adjustment, and fuel mixture settings where applicable, though primarily managed by ECU. Body Repair Paint: Includes basic procedures for panel removal/installation, glass replacement, and minor bodywork techniques, but not extensive collision repair or paint refinishing details. Wheel Tire Specs: Includes recommended tire sizes, inflation pressures, and wheel bolt patterns (typically 5x114.3). Technical Depth Depth: Comprehensive: covers basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and system-specific repairs. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval Print Quality Resolution: High-resolution scans for clear text and diagrams Diagrams Clarity: Crisp and detailed technical illustrations and exploded views Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 3SZ-VE Engine Type: Inline 4-cylinder, DOHC, 16-valve, VVT-i (Variable Valve Timing with intelligence) Displacement: 1.5 Liters (1495 cc) Performance Horsepower: Approximately 105-109 PS (77-80 kW) at 6000 rpm (varies slightly by market) Torque: Approximately 140-143 Nm (103-105 lb-ft) at 4400 rpm (varies slightly by market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Engine Internals Bore X Stroke: 72.0 mm x 91.8 mm Compression Ratio: 9.5:1 🔧 Transmission Standard Transmission Type: 4-speed Automatic Transmission (4AT) Optional Transmission Type Optional: 5-speed Manual Transmission (5MT) Features Automatic Features: Electronically controlled, lock-up torque converter Drivetrain Options Drive Configurations: FWD, 4WD (select models) 📐 Dimensions Exterior Length: Approx. 4,055 mm (159.6 in) Width: Approx. 1,695 mm (66.7 in) Height: Approx. 1,670-1,705 mm (65.7-67.1 in) (depending on roof rails) Wheelbase: Approx. 2,580 mm (101.6 in) Ground Clearance: Approx. 190 mm (7.5 in) Weights Curb Weight: Approx. 1,170-1,290 kg (2,579-2,844 lbs) (depending on drivetrain and transmission) Gross Vehicle Weight Rating Gvwr: Varies by model, typically around 1,700 kg Cargo Cargo Volume Rear Seats Up: Approx. 340-370 Liters (12.0-13.1 cu ft) Cargo Volume Rear Seats Down: Approx. 780-820 Liters (27.5-29.0 cu ft) 🛡️ Safety Features Ratings NHTSA Crash Test Ratings: Varies by market and specific testing year. Typically 3-4 stars for frontal/side impact. Active Features ABS: Standard on most models Ebd: Often paired with ABS for optimized braking distribution Traction Control TCS: Available on higher...

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Type: Car

Verkoper:

Sku: 26588

Collecties: ALL Daihatsu

Beschikbaarheid: Op voorraad

Labels: 2006 2007 2008 2009 Car Daihatsu TERIOS

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Description

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Terios

Model Years Covered:

2006, 2007, 2008, 2009

Generation:

Second Generation (J200/J210)

Codes

Chassis Codes:

J200, J210

👋 Introduction

Market Position

Segment:

Compact SUV / Crossover

Target Audience:

Families, individuals seeking versatile urban and light off-road capability

Competitive Analysis

Key Competitors:

Toyota RAV4, Honda CR-V, Suzuki Vitara, Mitsubishi Outlander (early models)

Key Features

Body Style:

5-door SUV

Drivetrain Options:

Front-Wheel Drive (FWD) and Switchable Four-Wheel Drive (4WD)

Design Philosophy:

Compact, practical, and capable for its class, emphasizing versatility and fuel efficiency

📋 Manual Details

Coverage Areas

Coverage Scope:

All models and all repairs A-Z

Page Count

Estimated Page Count:

Over 1000 pages (typical for comprehensive service manuals)

Manual Type

Type:

Factory Service Manual (FSM) / Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, lubrication system, cooling system, intake and exhaust systems

Engine Electrical:

Ignition system, fuel injection system (EFI), starter system, charging system, engine control module (ECM) diagnosis, sensors and actuators

Transmission Manual:

Clutch system, manual transmission (MT) disassembly, assembly, inspection, gear selection, shift linkage

Transmission Automatic:

Automatic transmission (AT) disassembly, assembly, inspection, torque converter, hydraulic control system, transmission control module (TCM) diagnosis

Drivetrain:

Front-wheel drive (FWD) system, four-wheel drive (4WD) system (including transfer case and differentials), driveshafts, CV joints, wheel hubs

Suspension:

Front suspension (MacPherson strut), rear suspension (multi-link), shock absorbers, springs, control arms, anti-roll bars, alignment specifications

Steering:

Power steering system (hydraulic or electric), steering column, steering gear, tie rods, steering angle sensor

Brakes:

Front disc brakes, rear drum or disc brakes, hydraulic system, brake lines, master cylinder, ABS (Anti-lock Braking System) diagnosis, EBD (Electronic Brakeforce Distribution)

Body And Chassis:

Body structure, frame, panels, doors, hood, tailgate, interior trim, weatherstripping, corrosion protection

Electrical System:

Battery, alternator, starter, lighting system (headlights, taillights, interior), wiring diagrams, fuses, relays, power windows, central locking

HVAC:

Air conditioning (A/C) system, heater, ventilation, blower motor, refrigerant circuits, control panel

Safety Systems:

Airbags, seatbelts, SRS (Supplemental Restraint System) diagnosis

Accessories:

Wipers, washers, horn, audio system (basic integration), trailer towing information

Procedures Included

Maintenance Procedures:

Scheduled maintenance tasks, fluid changes, filter replacements, spark plug replacement, belt inspection and replacement

Repair Procedures:

Detailed step-by-step instructions for component removal, repair, and installation across all covered systems

Troubleshooting Guides:

Diagnostic flowcharts, symptom-based troubleshooting for common and uncommon issues

Technical Specifications:

Torque values, clearances, tolerances, fluid capacities, resistance values, voltage checks

Wiring Diagrams:

Comprehensive electrical schematics for all vehicle systems

Diagnostic Procedures:

Procedures for using scan tools, interpreting diagnostic trouble codes (DTCs), and testing sensors/actuators

Engine Tuning:

Information on ignition timing, idle speed adjustment, and fuel mixture settings where applicable, though primarily managed by ECU.

Body Repair Paint:

Includes basic procedures for panel removal/installation, glass replacement, and minor bodywork techniques, but not extensive collision repair or paint refinishing details.

Wheel Tire Specs:

Includes recommended tire sizes, inflation pressures, and wheel bolt patterns (typically 5x114.3).

Technical Depth

Depth:

Comprehensive: covers basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and system-specific repairs.

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text for quick information retrieval

Print Quality

Resolution:

High-resolution scans for clear text and diagrams

Diagrams Clarity:

Crisp and detailed technical illustrations and exploded views

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

3SZ-VE

Engine Type:

Inline 4-cylinder, DOHC, 16-valve, VVT-i (Variable Valve Timing with intelligence)

Displacement:

1.5 Liters (1495 cc)

Performance

Horsepower:

Approximately 105-109 PS (77-80 kW) at 6000 rpm (varies slightly by market)

Torque:

Approximately 140-143 Nm (103-105 lb-ft) at 4400 rpm (varies slightly by market)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Internals

Bore X Stroke:

72.0 mm x 91.8 mm

Compression Ratio:

9.5:1

🔧 Transmission

Standard

Transmission Type:

4-speed Automatic Transmission (4AT)

Optional

Transmission Type Optional:

5-speed Manual Transmission (5MT)

Features

Automatic Features:

Electronically controlled, lock-up torque converter

Drivetrain Options

Drive Configurations:

FWD, 4WD (select models)

📐 Dimensions

Exterior

Length:

Approx. 4,055 mm (159.6 in)

Width:

Approx. 1,695 mm (66.7 in)

Height:

Approx. 1,670-1,705 mm (65.7-67.1 in) (depending on roof rails)

Wheelbase:

Approx. 2,580 mm (101.6 in)

Ground Clearance:

Approx. 190 mm (7.5 in)

Weights

Curb Weight:

Approx. 1,170-1,290 kg (2,579-2,844 lbs) (depending on drivetrain and transmission)

Gross Vehicle Weight Rating Gvwr:

Varies by model, typically around 1,700 kg

Cargo

Cargo Volume Rear Seats Up:

Approx. 340-370 Liters (12.0-13.1 cu ft)

Cargo Volume Rear Seats Down:

Approx. 780-820 Liters (27.5-29.0 cu ft)

🛡️ Safety Features

Ratings

NHTSA Crash Test Ratings:

Varies by market and specific testing year. Typically 3-4 stars for frontal/side impact.

Active Features

Standard on most models

Often paired with ABS for optimized braking distribution

Traction Control TCS:

Available on higher trim levels or 4WD models

Passive Features

Airbags:

Front airbags for driver and passenger, side airbags and curtain airbags available on some trims

Seatbelts:

3-point seatbelts with pretensioners and force limiters for front occupants, 3-point seatbelts for rear occupants

Child Seat Anchors:

ISOFIX/LATCH system in rear seats

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM stereo with CD player, often with 4 or 6 speakers. Aux input availability varies by trim and market.

Display:

Simple digital display for clock and radio information. No advanced infotainment screens typically found.

Driver Assistance

ABS Availability:

Standard on most variants, enhancing braking control.

Traction Control Availability:

Optional on higher trims, aiding in low-traction situations.

Connectivity

Bluetooth Availability:

Rarely standard, may be an optional dealer-installed accessory or present on very late/high-spec models.

Climate Control

System Type:

Manual climate control with A/C and heater functionality.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 6 months, whichever comes first (check owner's manual for specific conditions)

Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km)

Spark Plug Replacement:

Iridium type: Approx. 60,000 miles (96,000 km)

Transmission Fluid Change:

Automatic: Every 45,000 miles (72,000 km) or as per severe service schedule. Manual: Inspect, change as needed.

Coolant Replacement:

Initial change at 60,000 miles (96,000 km) or 4 years, then every 30,000 miles (48,000 km) or 2 years thereafter.

Fluid Specifications

Engine Oil Specification:

API SN or higher, SAE 5W-30 or 5W-40 (consult manual for precise temperature ranges)

Engine Oil Capacity:

Approx. 3.7 Liters (3.9 US Quarts) with filter change

Coolant Specification:

Daihatsu Super Long Life Coolant (SLLC) or equivalent (Ethylene Glycol based, Pink/Red color)

Brake Fluid Specification:

DOT 3 or DOT 4

Power Steering Fluid Specification:

Dexron III ATF or equivalent

Automatic Transmission Fluid Atf Specification:

Dexron III or equivalent (e.g., Toyota Type T-IV may be compatible in some cases, verify with manual)

Manual Transmission Fluid Mtf Specification:

API GL-4, SAE 75W-90

Differential Fluid Specification:

API GL-5, SAE 80W-90 (for rear differential in 4WD models)

Known Issues

Common Complaints:

Occasional reports of rattling noises from the exhaust heat shields, minor oil leaks from the valve cover gasket, and potential wear on suspension components (bushings) due to its SUV nature. Some early models might have issues with oxygen sensors or catalytic converters, typical for vehicles of this age.

Electrical Quirks:

Can include issues with window regulators or central locking actuators, as well as intermittent dashboard warning lights which are often resolved by checking sensor connections.

📚 Vehicle History

Brand Heritage

Daihatsu Focus:

Known for producing small, fuel-efficient, and reliable vehicles, often with a focus on practicality and affordability.

Model Evolution

First Generation Introduction:

1997 (as a kei car based SUV)

Second Generation Introduction:

2004 (global launch, wider platform)

Facelift Information:

Minor styling updates typically occur between generations or mid-cycle.

Production

Manufacturing Locations:

Primarily Japan, also produced in other Daihatsu facilities and through CKD assembly in various international markets (e.g., Malaysia by Perodua as the Nautica).

Engine Supplier:

Daihatsu (often shared with Toyota in various applications)

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the 2006-2009 Terios are not widely publicized in major international automotive press, it consistently received positive mentions in specific markets for its value, practicality, and fuel economy in the compact SUV segment. It's often praised for reliability within its class.

Ratings

Consumer Satisfaction General:

Generally considered a reliable and economical choice, particularly in markets where Daihatsu has a strong presence. Owners often appreciate its maneuverability and suitability for urban driving with light off-road capability.