Yamaha YFM700 700 Raptor 2006-2009 Workshop Service Manual
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🏷️ Basic Information Identification Make: Yamaha Model: YFM700 Raptor Model Variant: 700 Raptor Codes Product Name: Yamaha YFM700 700 Raptor 2006-2009 Workshop Service Manual PDF Download 👋 Introduction Market Position Quad Type: High-performance sport ATV Target Audience: Enthusiasts, racers, serious recreational riders, maintenance and repair shops Competitive Analysis Key Competitors Era: Honda TRX450R, Suzuki LT-R450, KTM 450 SX Key Features Vehicle Performance Focus: Power, handling, suspension, and rider comfort for aggressive riding. Manual Benefit: Empowers owners and technicians with the knowledge to maintain, diagnose, and repair the YFM700 Raptor effectively. 📋 Manual Details Coverage Areas Applicable Model Years: 2006, 2007, 2008, 2009 Page Count Page Count: 401 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine assembly, disassembly, lubrication, cooling system, fuel injection system, ignition system, starting system, exhaust system Drivetrain Systems: Clutch, transmission (gearbox), final drive, driveshafts, differential Chassis Systems: Frame, suspension (front and rear), steering system, braking system (hydraulic and mechanical components), wheels, tires Electrical Systems: Wiring diagrams, lighting system, battery, charging system, starter motor, ignition system components, sensors, ECU (Engine Control Unit) Body And Exterior: Body panels, plastics, trim, seat assembly, handlebars, fenders Procedures Included Maintenance Procedures: Routine checks, fluid changes, filter replacements, lubrication points, valve clearance adjustment, battery maintenance Repair Procedures: Engine rebuild, transmission overhaul, suspension component replacement, brake caliper service, electrical component diagnosis and repair Troubleshooting Guides: Diagnostic charts for common problems, symptom-based troubleshooting, fault code interpretation (if applicable) Technical Specifications Data: Torque specifications for all fasteners, engine specifications, dimensions, clearances, electrical data Technical Depth Depth Of Coverage: Comprehensive rebuild and overhaul procedures for all major mechanical and electrical systems. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality Recommendation: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, liquid-cooled, 4-valve, single-cylinder Displacement: 686 cc (cc) Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.2:1 Performance Horsepower Estimate: Approx. 45-50 HP (at crankshaft, depending on tuning/specifics) Torque Estimate: Approx. 42-45 lb-ft (at crankshaft, depending on tuning/specifics) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Mikuni 44mm throttle body Fuel Type: Unleaded gasoline (90+ octane recommended) Ignition System Ignition Type: TCI (Transistor Controlled Ignition) with digital ignition advance Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Type Recommendation: Yamalube 4 (10W-40) or equivalent motorcycle oil Oil Filter Part Number: Yamaha 5GH-13440-00-00 or equivalent 🔧 Transmission Standard Transmission Type: 5-speed constant mesh with reverse Optional Optional Transmission: N/A Features Clutch Type: Wet, multiple-disc Final Drive: O-ring sealed chain Fluid Specifications Transmission Oil Type: Yamalube 4 (10W-40) or equivalent motorcycle oil Fluid Capacities Transmission Oil Capacity: Approx. 1.40 L (without filter change), 1.50 L (with filter change) 📐 Dimensions Exterior Overall Length: Approx. 1850 mm (72.8 in) Overall Width: Approx. 1280 mm (50.4 in) Overall Height: Approx. 1100 mm (43.3 in) Weights Curb Weight: Approx. 192 kg (423 lbs) Ground Clearance: Approx. 260 mm (10.2 in) Wheels Tires Front Tire Size: AT21x7-10 Rear Tire Size: AT20x10-9 Wheelbase: Approx. 1280 mm (50.4 in) 🛡️ Safety Features Ratings Safety Ratings Context: ATVs are not designed for highway use and do not have NHTSA or IIHS ratings. Active Features Braking System: Hydraulic disc brakes front and rear Parking Brake: Mechanical caliper type Passive Features Body Construction: Steel frame, composite body panels. Operator Safety: Emphasis on proper riding gear, training, and adherence to trail regulations. 💡 Technology Features Infotainment Infotainment System: N/A (Sport ATV focus, no infotainment system) Driver Assistance Driver Assistance Features: N/A (No electronic driver assistance systems in the modern automotive sense) Connectivity Connectivity Features: N/A Engine Management Engine Management System: Engine Control Unit (ECU) managing fuel injection and ignition timing. 🔧 Maintenance Service Intervals Initial Service: First service typically around 600 miles or 6 months, covering oil change, filter inspection, and general check-up. Engine Oil Change Interval: Every 1000 miles or 6 months, whichever comes first. Air Filter Cleaning Interval: Every 600 miles or more frequently in dusty conditions. Valve Clearance Check Interval: Every 2000 miles or 24 months. Fluid Specifications Coolant Type: Yamaha's Super Coolant or equivalent (50/50 mix of ethylene glycol and deionized water) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Chain and sprockets, brake pads, wheel bearings, tie rod ends, often subject to wear due to aggressive use. Engine Performance Factors: Regular maintenance, proper fueling, and avoiding over-revving contribute to engine longevity. Maintenance Importance Preventive Maintenance Value: Crucial for maintaining optimal performance, preventing costly repairs, and ensuring rider safety. 📚 Vehicle History Brand Heritage Yamaha Powersports Legacy: Yamaha has a long and successful history in powersports, particularly in motorcycles and ATVs, known for performance and reliability. Model Evolution Raptor Lineage:...