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BMW 330xi 2006-2010 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 330xi Model Code: E90 (Sedan), E91 (Wagon/Touring) Generation: E90/E91 Year: 2006-2010 Codes Chassis Code: E90 (Sedan), E91 (Wagon) Engine Code Primary: N52B30 👋 Introduction Market Position Segment: Compact Executive Sedan/Wagon Target Audience: Performance-oriented luxury car buyers Competitive Analysis Key Rivals: Audi A4 Quattro, Mercedes-Benz C-Class 4MATIC, Lexus IS250 AWD Key Features Drivetrain: BMW's xDrive all-wheel-drive system Engine Technology: Naturally Aspirated Inline-6 with Magnesium-Aluminum Engine Block Driving Dynamics: Renowned BMW handling and driver engagement 📋 Manual Details Coverage Areas Countries Of Operation: Global (English language) Model Variant Coverage: All 330xi Sedan and Wagon (Touring) models Page Count Estimated Pages: 2000+ Manual Type Type: Workshop Repair and Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Cooling System, Drivetrain (xDrive AWD) Chassis: Suspension (Front & Rear), Steering, Brakes, Wheels & Tires, xDrive AWD System Electrical: ECU, Wiring Diagrams, Lighting, Ignition, Power Accessories, Battery, Charging System, iDrive System (basic) Body: Body Panels, Doors, Windows, Seats, HVAC System, Exterior Trim Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, brake pad/rotor service Repair: Engine overhauls, transmission service, suspension component replacement, brake caliper repair, electrical diagnostics, component replacement Troubleshooting: Diagnostic fault codes (DTCs), common problems, diagnostic flowcharts, system checks Special Tools: Identification and usage of BMW-specific tools for various procedures Technical Depth Level: Comprehensive Professional Workshop Level Diagnostic Capability: In-depth diagnostic procedures, wiring diagrams, component testing Rebuild Information: Detailed instructions for engine and transmission rebuilds 📊 Manual Specifications File Format Type: Searchable PDF Quality: High-resolution scans, clear text and diagrams Print Quality Printability: Printable pages for workshop use Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-cylinder, Naturally Aspirated Displacement: 2996 cc (3.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 10.7:1 Valvetrain: Double Overhead Camshafts (DOHC), 24 Valves, VANOS (Variable Valve Timing) Engine Block Material: Magnesium-Aluminum Alloy Performance Horsepower: 255 hp @ 6600 rpm Torque: 220 lb-ft @ 2750 rpm Fuel System Injection: Multi-point Fuel Injection (MPI) with Bosch Motronic Recommended Fuel: Premium Unleaded Gasoline (91 AKI or higher) 🔧 Transmission Standard Type: 6-Speed Manual Transmission (Getrag GS6-37BZ) Optional Type: 6-Speed Steptronic Automatic Transmission (GA6HP-19Z) Features Transfer Case: BMW xDrive All-Wheel Drive System with Electronically Controlled Clutch Fluid Specifications Manual Transmission Fluid: BMW MTF LT-2 (BMW Part No. 83 22 0 309 031) Automatic Transmission Fluid: BMW ATF LT-71141 (BMW Part No. 83 22 9 407 841) or equivalent Dexron III/VI Fluid Capacities Manual Transmission Capacity: Approx. 1.5 Liters Automatic Transmission Capacity: Approx. 7.0 - 7.5 Liters (with torque converter) 📐 Dimensions Exterior Wheelbase: 108.7 inches (2760 mm) Length Sedan: 181.4 inches (4608 mm) Length Wagon: 180.4 inches (4582 mm) Width: 70.1 inches (1781 mm) Height Sedan: 56.1 inches (1425 mm) Height Wagon: 55.7 inches (1415 mm) Cargo Trunk Volume Sedan: 15.0 cu ft (425 L) Cargo Volume Wagon Seats Up: 17.7 cu ft (500 L) Cargo Volume Wagon Seats Down: 58.3 cu ft (1650 L) Weights Curb Weight Manual Sedan: 3660 lbs (1660 kg) Curb Weight Automatic Sedan: 3680 lbs (1670 kg) Curb Weight Automatic Wagon: 3815 lbs (1730 kg) Wheel Bolt Pattern: 5 x 120 mm Tire Size Front: 225/45R17 Tire Size Rear: 225/45R17 Wheel Size: 17 x 8.0 inches 🛡️ Safety Features Ratings NHTSA Frontal Driver: 5-Star (2006 Model) NHTSA Frontal Passenger: 5-Star (2006 Model) IIHS Roof Strength: Good (2006-2010 Models) Active Features Stability Control: Dynamic Stability Control (DSC) with Traction Control (TC) Braking System: 4-wheel Ventilated Disc Brakes with ABS, Brake Assist Drivetrain Safety: xDrive All-Wheel Drive for enhanced traction Passive Features Airbags: Front Airbags, Side Curtain Airbags, Front Side Impact Airbags Seatbelts: 3-point inertia-reel seat belts with pretensioners and force limiters 💡 Technology Features Infotainment System Name: iDrive (CCC Generation) Features: Navigation, Radio, CD Player, Auxiliary Input (optional) Display: Central control display via iDrive rotary controller and buttons Driver Assistance Features: Park Distance Control (PDC), Rain-sensing wipers, Automatic headlights Connectivity Features: Bluetooth phone connectivity (optional), USB interface (later models) 🔧 Maintenance Service Intervals Oil Change Interval: Variable Service Indicator (VSI) system, typically every 10,000-15,000 miles or as indicated by the car. Brake Fluid Flush: Every 2 years, regardless of mileage (as per BMW recommendations) Engine Air Filter: Check every 15,000 miles, replace as needed or at ~30,000 miles. Cabin Microfilter: Replace every 15,000-20,000 miles. Spark Plugs: Replace at ~100,000 miles (NGK or Bosch Platinum/Iridium plugs recommended). Coolant Flush: Initial fill is often long-life; drain/refill recommended every 4-5 years or as per VSI. Use BMW Blue Antifreeze. Fluid Specifications Engine Oil: SAE 0W-30 or 5W-30 Synthetic, BMW LL-01 or LL-04 approved (e.g., Castrol Syntec/Edge Professional). Coolant: BMW Blue Antifreeze/Coolant (G48) mixed 50/50 with distilled water. Power Steering Fluid: BMW Power Steering Fluid (Pentosin CHF...
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BMW 330xi 2006-2010 Workshop Repair Service ManualBMW 330xi 2006-2010 Workshop Repair Service ManualBMW 330xi 2006-2010 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
330xi
Model Code:
E90 (Sedan), E91 (Wagon/Touring)
Generation:
E90/E91
Year:
2006-2010
Codes
Chassis Code:
E90 (Sedan), E91 (Wagon)
Engine Code Primary:
N52B30
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Wagon
Target Audience:
Performance-oriented luxury car buyers
Competitive Analysis
Key Rivals:
Audi A4 Quattro, Mercedes-Benz C-Class 4MATIC, Lexus IS250 AWD
Key Features
Drivetrain:
BMW's xDrive all-wheel-drive system
Engine Technology:
Naturally Aspirated Inline-6 with Magnesium-Aluminum Engine Block
Driving Dynamics:
Renowned BMW handling and driver engagement
📋 Manual Details
Coverage Areas
Countries Of Operation:
Global (English language)
Model Variant Coverage:
All 330xi Sedan and Wagon (Touring) models
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Workshop Repair and Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Exhaust System, Cooling System, Drivetrain (xDrive AWD)
Chassis:
Suspension (Front & Rear), Steering, Brakes, Wheels & Tires, xDrive AWD System
Electrical:
ECU, Wiring Diagrams, Lighting, Ignition, Power Accessories, Battery, Charging System, iDrive System (basic)
Body:
Body Panels, Doors, Windows, Seats, HVAC System, Exterior Trim
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, spark plug replacement, brake pad/rotor service
Repair:
Engine overhauls, transmission service, suspension component replacement, brake caliper repair, electrical diagnostics, component replacement
Troubleshooting:
Diagnostic fault codes (DTCs), common problems, diagnostic flowcharts, system checks
Special Tools:
Identification and usage of BMW-specific tools for various procedures
Technical Depth
Level:
Comprehensive Professional Workshop Level
Diagnostic Capability:
In-depth diagnostic procedures, wiring diagrams, component testing
Rebuild Information:
Detailed instructions for engine and transmission rebuilds
📊 Manual Specifications
File Format
Type:
Searchable PDF
Quality:
High-resolution scans, clear text and diagrams
Print Quality
Printability:
Printable pages for workshop use
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 6-cylinder, Naturally Aspirated
Displacement:
2996 cc (3.0 Liters)
Bore X Stroke:
85.0 mm x 88.0 mm
Compression Ratio:
10.7:1
Valvetrain:
Double Overhead Camshafts (DOHC), 24 Valves, VANOS (Variable Valve Timing)
Engine Block Material:
Magnesium-Aluminum Alloy
Performance
Horsepower:
255 hp @ 6600 rpm
Torque:
220 lb-ft @ 2750 rpm
Fuel System
Injection:
Multi-point Fuel Injection (MPI) with Bosch Motronic
Recommended Fuel:
Premium Unleaded Gasoline (91 AKI or higher)
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission (Getrag GS6-37BZ)
Optional
Type:
6-Speed Steptronic Automatic Transmission (GA6HP-19Z)
Features
Transfer Case:
BMW xDrive All-Wheel Drive System with Electronically Controlled Clutch
Fluid Specifications
Manual Transmission Fluid:
BMW MTF LT-2 (BMW Part No. 83 22 0 309 031)
Automatic Transmission Fluid:
BMW ATF LT-71141 (BMW Part No. 83 22 9 407 841) or equivalent Dexron III/VI
Fluid Capacities
Manual Transmission Capacity:
Approx. 1.5 Liters
Automatic Transmission Capacity:
Approx. 7.0 - 7.5 Liters (with torque converter)
📐 Dimensions
Exterior
Wheelbase:
108.7 inches (2760 mm)
Length Sedan:
181.4 inches (4608 mm)
Length Wagon:
180.4 inches (4582 mm)
Width:
70.1 inches (1781 mm)
Height Sedan:
56.1 inches (1425 mm)
Height Wagon:
55.7 inches (1415 mm)
Cargo
Trunk Volume Sedan:
15.0 cu ft (425 L)
Cargo Volume Wagon Seats Up:
17.7 cu ft (500 L)
Cargo Volume Wagon Seats Down:
58.3 cu ft (1650 L)
Weights
Curb Weight Manual Sedan:
3660 lbs (1660 kg)
Curb Weight Automatic Sedan:
3680 lbs (1670 kg)
Curb Weight Automatic Wagon:
3815 lbs (1730 kg)
Wheel Bolt Pattern:
5 x 120 mm
Tire Size Front:
225/45R17
Tire Size Rear:
225/45R17
Wheel Size:
17 x 8.0 inches
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
5-Star (2006 Model)
NHTSA Frontal Passenger:
5-Star (2006 Model)
IIHS Roof Strength:
Good (2006-2010 Models)
Active Features
Stability Control:
Dynamic Stability Control (DSC) with Traction Control (TC)
Braking System:
4-wheel Ventilated Disc Brakes with ABS, Brake Assist
Drivetrain Safety:
xDrive All-Wheel Drive for enhanced traction
Passive Features
Airbags:
Front Airbags, Side Curtain Airbags, Front Side Impact Airbags
Seatbelts:
3-point inertia-reel seat belts with pretensioners and force limiters
💡 Technology Features
Infotainment
System Name:
iDrive (CCC Generation)
Features:
Navigation, Radio, CD Player, Auxiliary Input (optional)
Display:
Central control display via iDrive rotary controller and buttons
Driver Assistance
Features:
Park Distance Control (PDC), Rain-sensing wipers, Automatic headlights
Connectivity
Features:
Bluetooth phone connectivity (optional), USB interface (later models)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Variable Service Indicator (VSI) system, typically every 10,000-15,000 miles or as indicated by the car.
Brake Fluid Flush:
Every 2 years, regardless of mileage (as per BMW recommendations)
Engine Air Filter:
Check every 15,000 miles, replace as needed or at ~30,000 miles.
Cabin Microfilter:
Replace every 15,000-20,000 miles.
Spark Plugs:
Replace at ~100,000 miles (NGK or Bosch Platinum/Iridium plugs recommended).
Coolant Flush:
Initial fill is often long-life; drain/refill recommended every 4-5 years or as per VSI. Use BMW Blue Antifreeze.
Fluid Specifications
Engine Oil:
SAE 0W-30 or 5W-30 Synthetic, BMW LL-01 or LL-04 approved (e.g., Castrol Syntec/Edge Professional).
Coolant:
BMW Blue Antifreeze/Coolant (G48) mixed 50/50 with distilled water.
Power Steering Fluid:
BMW Power Steering Fluid (Pentosin CHF 11S or similar)
Known Issues
Common Problems Engine:
Oil leaks from valve cover gasket, eccentric shaft sensor seal, oil filter housing gasket; CCV (Crankcase Ventilation) system failures leading to oil consumption and rough running.
Common Problems Cooling:
Plastic coolant expansion tank cracking, water pump failure (especially electric water pump in later N52 variants), thermostat housing leaks.
Common Problems Drivetrain:
XDrive transfer case fluid leaks or pump issues, driveshaft center support bearing wear.
Common Problems Suspension:
Worn control arm bushings, ball joints, rear shock mounts.
Common Problems Electrical:
HVAC blower motor resistor failure, power window regulator issues, ABS/DSC sensor failures, headlight condensation.
📚 Vehicle History
Brand Heritage
Brand Focus:
Automotive engineering excellence, performance, and luxury.
Model Evolution
Predecessor:
BMW 3 Series E46 (330xi)
Successor:
BMW 3 Series F30/F31 (328i xDrive, 335i xDrive)
Production
Manufacturing Plants:
Germany (e.g., Dingolfing, Munich)
Production Years Generation:
2005-2013 (E90/E91)
🏆 Awards & Recognition
Recognitions
Ward'S Ten Best Engines:
N52 Engine was recognized by Ward's AutoWorld's '10 Best Engines' list multiple times.
Consumer Reports Reliability:
Generally rated good to excellent by Consumer Reports during its production run, though some specific issues noted.
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