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BMW 335xi 2006-2010 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 335xi Years Covered: 2006, 2007, 2008, 2009, 2010 Codes Chassis Codes: E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible) 👋 Introduction Market Position Segment: Sport Sedan/Coupe/Convertible, Premium Mid-size Target Audience: Enthusiasts, DIY mechanics, professional automotive technicians Competitive Analysis Competitors: Audi A4 Quattro, Mercedes-Benz C-Class 4MATIC, Lexus IS F Key Features Performance Orientation: Emphasis on sporty driving dynamics and powerful acceleration. All Wheel Drive: Standard xDrive system for enhanced traction and stability. Twin Turbocharging: N54 engine's twin-turbo setup provides significant torque and power. 📋 Manual Details Coverage Areas Engine Variants Covered: 3.0L Twin-Turbocharged Inline-6 (N54B30) Drivetrain Covered: xDrive All-Wheel Drive System Page Count Estimated Pages: Thousands (typical for comprehensive workshop manuals) Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (N54), Fuel System, Ignition System, Cooling System, Exhaust System, Turbocharging System, Drivetrain (xDrive AWD) Chassis: Suspension (Front & Rear), Steering, Brakes (including ABS/DSC), Wheels & Tires Electrical: Battery, Charging System, Starting System, Lighting, Instrumentation, HVAC Controls, Infotainment, Body Electronics, DME (Digital Motor Electronics), EGS (Electronic Gearbox Control), DSC (Dynamic Stability Control) Bodywork: Body Panels, Doors, Windows, Seats, Exterior Trim, Interior Trim, Restraint Systems (Airbags) Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks & Top-offs, Spark Plug Replacement, Brake Pad & Rotor Replacement Repair: Engine Overhaul, Turbocharger Replacement, Injector Service, Transmission Repair/Replacement, Suspension Component Replacement, Brake System Bleeding & Repair, Electrical Component Diagnosis & Replacement Diagnostics: Troubleshooting Common Issues, Diagnostic Trouble Codes (DTCs), Electrical System Testing, Component Testing Technical Depth Depth: Comprehensive: From basic fluid changes to full engine and transmission rebuilds, including detailed wiring diagrams and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for keywords Print Quality Quality: Professional digital reproduction of original factory documentation Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: N54B30 Displacement: 2979 cc (3.0 Liters) Configuration: Inline 6-Cylinder Aspiration: Twin-Turbocharged Performance Horsepower: 300 hp @ 5800 rpm (approx.) Torque: 300 lb-ft @ 1400 rpm (approx.) Fuel System Injection Type: Direct Injection (High-Pressure) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) 🔧 Transmission Standard Type: 6-speed Manual Transmission (e.g., GS6-53DZ) Optional Type: 6-speed Steptronic Automatic Transmission with Paddle Shifters (e.g., GA6HP-19Z) Features X Drive Integration: Integrated with xDrive AWD system for power distribution 📐 Dimensions Exterior Wheelbase: Approx. 108.7 inches (E90/E92), 110.6 inches (E91) Length: Approx. 181.8 inches (E90), 184.0 inches (E91), 181.3 inches (E92) Width: Approx. 70.1 inches Height: Approx. 56.2 inches (E90/E92), 57.3 inches (E91), 55.5 inches (E93) Weights Curb Weight: Approx. 3600 - 3800 lbs (varies by body style) 🛡️ Safety Features Ratings NHTSA Front Crash: 5-Star (for applicable models/years) IIHS Front Offset: Good (for applicable models/years) Active Features Traction Control: Dynamic Traction Control (DTC), Dynamic Stability Control (DSC) Braking: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist Passive Features Airbags: Front, Side-impact, and Curtain Airbags Seatbelts: Pretensioning front seatbelts 💡 Technology Features Infotainment System Name: iDrive (various generations depending on year and options) Features: Navigation system, Radio (AM/FM/Satellite), CD Player, Bluetooth connectivity (later years), USB integration (later years). Driver Assistance Standard Features: ABS, DSC, Traction Control, Cruise Control Optional Features: Active Steering, Adaptive Headlights Connectivity Bluetooth: Available on models equipped with the 'Enhanced Premium Sound' or Technology Package, allowing phone calls and audio streaming. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 miles or as indicated by Condition Based Service (CBS) system. Spark Plug Replacement: Around 60,000 miles for original plugs, potentially earlier for performance driving. Brake Fluid Flush: Every 2 years, regardless of mileage. Fluid Specifications Engine Oil: BMW Longlife-01 (LL-01) or LL-04 approved synthetic oil, typically 0W-30 or 5W-30 viscosity. Coolant: BMW Blue Antifreeze/Coolant (G48 or equivalent), mixed 50/50 with distilled water. Brake Fluid: DOT 4 High Performance Synthetic Brake Fluid Transmission Fluid Auto: Specialized ATF (e.g., LT-5 for ZF GA6HP19Z), often requires BMW Blue oil. Transmission Fluid Manual: BMW MTF LT-3 (or equivalent high-quality manual transmission fluid). Differential Fluid: BMW Hypoid Gear Oil G2 (or equivalent GL-5 rated gear oil). Known Issues Turbocharger System: Wastegate rattle, vacuum line leaks, turbocharger failure (especially on early N54s), HPFP (High-Pressure Fuel Pump) failures, injector issues. Engine Management: Carbon buildup on intake valves due to direct injection, coil pack failures, sensor issues (e.g., crankshaft position). Cooling System: Water pump failures (electric pump), thermostat failures. Drivetrain: Drive shaft flex disc wear, AWD system component issues (rare). 📚 Vehicle History Brand Heritage Legacy: BMW's reputation for 'Ultimate Driving Machine' and engineering excellence. Model Evolution Generation: Fifth Generation BMW 3 Series (E90/E91/E92/E93) Introduction Of 335Xi: The 335xi designation signifies the introduction of the powerful N54 twin-turbo engine combined with the xDrive AWD system in the 3 Series lineup, representing a significant performance and technological...
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BMW 335xi 2006-2010 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
335xi
Years Covered:
2006, 2007, 2008, 2009, 2010
Codes
Chassis Codes:
E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible)
👋 Introduction
Market Position
Segment:
Sport Sedan/Coupe/Convertible, Premium Mid-size
Target Audience:
Enthusiasts, DIY mechanics, professional automotive technicians
Competitive Analysis
Competitors:
Audi A4 Quattro, Mercedes-Benz C-Class 4MATIC, Lexus IS F
Key Features
Performance Orientation:
Emphasis on sporty driving dynamics and powerful acceleration.
All Wheel Drive:
Standard xDrive system for enhanced traction and stability.
Twin Turbocharging:
N54 engine's twin-turbo setup provides significant torque and power.
📋 Manual Details
Coverage Areas
Engine Variants Covered:
3.0L Twin-Turbocharged Inline-6 (N54B30)
Drivetrain Covered:
xDrive All-Wheel Drive System
Page Count
Estimated Pages:
Thousands (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (N54), Fuel System, Ignition System, Cooling System, Exhaust System, Turbocharging System, Drivetrain (xDrive AWD)
Chassis:
Suspension (Front & Rear), Steering, Brakes (including ABS/DSC), Wheels & Tires
Electrical:
Battery, Charging System, Starting System, Lighting, Instrumentation, HVAC Controls, Infotainment, Body Electronics, DME (Digital Motor Electronics), EGS (Electronic Gearbox Control), DSC (Dynamic Stability Control)
Bodywork:
Body Panels, Doors, Windows, Seats, Exterior Trim, Interior Trim, Restraint Systems (Airbags)
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks & Top-offs, Spark Plug Replacement, Brake Pad & Rotor Replacement
Repair:
Engine Overhaul, Turbocharger Replacement, Injector Service, Transmission Repair/Replacement, Suspension Component Replacement, Brake System Bleeding & Repair, Electrical Component Diagnosis & Replacement
Diagnostics:
Troubleshooting Common Issues, Diagnostic Trouble Codes (DTCs), Electrical System Testing, Component Testing
Technical Depth
Depth:
Comprehensive: From basic fluid changes to full engine and transmission rebuilds, including detailed wiring diagrams and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for keywords
Print Quality
Quality:
Professional digital reproduction of original factory documentation
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
N54B30
Displacement:
2979 cc (3.0 Liters)
Configuration:
Inline 6-Cylinder
Aspiration:
Twin-Turbocharged
Performance
Horsepower:
300 hp @ 5800 rpm (approx.)
Torque:
300 lb-ft @ 1400 rpm (approx.)
Fuel System
Injection Type:
Direct Injection (High-Pressure)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
🔧 Transmission
Standard
Type:
6-speed Manual Transmission (e.g., GS6-53DZ)
Optional
Type:
6-speed Steptronic Automatic Transmission with Paddle Shifters (e.g., GA6HP-19Z)
Features
X Drive Integration:
Integrated with xDrive AWD system for power distribution
📐 Dimensions
Exterior
Wheelbase:
Approx. 108.7 inches (E90/E92), 110.6 inches (E91)
Length:
Approx. 181.8 inches (E90), 184.0 inches (E91), 181.3 inches (E92)
Width:
Approx. 70.1 inches
Height:
Approx. 56.2 inches (E90/E92), 57.3 inches (E91), 55.5 inches (E93)
Weights
Curb Weight:
Approx. 3600 - 3800 lbs (varies by body style)
🛡️ Safety Features
Ratings
NHTSA Front Crash:
5-Star (for applicable models/years)
IIHS Front Offset:
Good (for applicable models/years)
Active Features
Traction Control:
Dynamic Traction Control (DTC), Dynamic Stability Control (DSC)
Braking:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist
Passive Features
Airbags:
Front, Side-impact, and Curtain Airbags
Seatbelts:
Pretensioning front seatbelts
💡 Technology Features
Infotainment
System Name:
iDrive (various generations depending on year and options)
Features:
Navigation system, Radio (AM/FM/Satellite), CD Player, Bluetooth connectivity (later years), USB integration (later years).
Driver Assistance
Standard Features:
ABS, DSC, Traction Control, Cruise Control
Optional Features:
Active Steering, Adaptive Headlights
Connectivity
Bluetooth:
Available on models equipped with the 'Enhanced Premium Sound' or Technology Package, allowing phone calls and audio streaming.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 miles or as indicated by Condition Based Service (CBS) system.
Spark Plug Replacement:
Around 60,000 miles for original plugs, potentially earlier for performance driving.
Brake Fluid Flush:
Every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil:
BMW Longlife-01 (LL-01) or LL-04 approved synthetic oil, typically 0W-30 or 5W-30 viscosity.
Coolant:
BMW Blue Antifreeze/Coolant (G48 or equivalent), mixed 50/50 with distilled water.
Brake Fluid:
DOT 4 High Performance Synthetic Brake Fluid
Transmission Fluid Auto:
Specialized ATF (e.g., LT-5 for ZF GA6HP19Z), often requires BMW Blue oil.
Transmission Fluid Manual:
BMW MTF LT-3 (or equivalent high-quality manual transmission fluid).
Differential Fluid:
BMW Hypoid Gear Oil G2 (or equivalent GL-5 rated gear oil).
Known Issues
Turbocharger System:
Wastegate rattle, vacuum line leaks, turbocharger failure (especially on early N54s), HPFP (High-Pressure Fuel Pump) failures, injector issues.
Engine Management:
Carbon buildup on intake valves due to direct injection, coil pack failures, sensor issues (e.g., crankshaft position).
Cooling System:
Water pump failures (electric pump), thermostat failures.
Drivetrain:
Drive shaft flex disc wear, AWD system component issues (rare).
📚 Vehicle History
Brand Heritage
Legacy:
BMW's reputation for 'Ultimate Driving Machine' and engineering excellence.
Model Evolution
Generation:
Fifth Generation BMW 3 Series (E90/E91/E92/E93)
Introduction Of 335Xi:
The 335xi designation signifies the introduction of the powerful N54 twin-turbo engine combined with the xDrive AWD system in the 3 Series lineup, representing a significant performance and technological advancement.
Production
Manufacturing Location:
Germany (primarily)
🏆 Awards & Recognition
Recognitions
Ward Best Engines:
The N54 engine was a multiple recipient of the Ward's 10 Best Engines award for its performance and technology.
Ratings
Car And Driver 10Best:
The BMW 3 Series (including variants like the 335xi) frequently appeared on Car and Driver's 10Best lists during this generation.
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