The VN900 Vulcan 900 Classic, produced between 2006 and 2010, is a cruiser motorcycle renowned for its classic styling, comfortable riding position, and reliable V-twin performance. This model features a fuel-injected 892 cc V-twin engine, a low-maintenance belt drive, and a double-cradle steel frame, making it a popular choice in the cruiser segment. Its design emphasizes timeless aesthetics combined with practical engineering, offering riders a dependable and stylish machine for cruising. This comprehensive service and repair manual provides detailed information essential for the maintenance, troubleshooting, and repair of your VN900 Vulcan 900 Classic. It covers all major systems, including the engine, transmission, chassis, brakes, and electrical components, offering step-by-step instructions for routine maintenance, diagnostics, and complex repairs. Technical specifications, wiring diagrams, and fluid recommendations are included to assist owners and technicians in keeping the motorcycle in optimal condition and ensuring its longevity. 🏷️ Basic Information Identification Make: Kawasaki Model: VN900 Vulcan 900 Classic Year: 2006-2010 Codes Chassis Codes: VN900B6F (2006), VN900B7F (2007), VN900B8F (2008), VN900B9F (2009), VN900B10F (2010) 👋 Introduction Market Position Positioning: Cruiser motorcycle segment, targeting riders seeking classic styling and reliable V-twin performance. Competitive Analysis Competitors: Honda Shadow series, Yamaha V-Star series, Suzuki Boulevard series. Key Features Features: Fuel-injected V-twin engine, classic styling, comfortable riding position, belt drive for low maintenance. 📋 Manual Details Coverage Areas Primary Coverage: Motorcycle Service, Repair, and Workshop Additional Coverage: Maintenance, Troubleshooting, Diagnostics, Wiring Diagrams, Specifications Page Count Estimated Pages: Approximately 300-500 pages (typical for this model's service manual) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine assembly, disassembly, lubrication, cooling, fuel, exhaust, ignition, emissions Transmission: Clutch, gearbox, final drive, lubrication Chassis: Frame, front fork, rear suspension, steering system Brakes: Front and rear brake systems, hydraulic lines, master cylinders, calipers, pads, discs Electrical: Wiring diagrams, battery, charging system, ignition system, lighting, starting system, instrumentation, sensors Bodywork: Fairings, fenders, fuel tank, seat, controls, accessories Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake pad replacement, fluid checks and changes Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides Repair: Step-by-step repair instructions for all major components, engine rebuilds, transmission overhauls, suspension repairs Specifications: Torque values, clearances, tolerances, fluid capacities, performance data Technical Depth Depth: Comprehensive, from basic routine maintenance to complete engine and transmission rebuilds, including electrical system diagnostics and wiring diagrams. 📊 Manual Specifications File Format Format Details: Searchable PDF, suitable for printing, high-resolution images and diagrams. Print Quality Quality: High-resolution, clear diagrams and text for easy understanding. Binding Type Binding: Not Applicable (Digital PDF) Paper Type Paper: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, 2-valve, SOHC, V-twin Displacement: 892 cc (54.5 cu in) Bore X Stroke: 88.0 x 74.2 mm (3.46 x 2.92 in) Compression Ratio: 9.5:1 Performance Horsepower: Approximately 55-60 hp @ 6,300 rpm (est.) Torque: Approximately 56-60 lb-ft @ 3,700 rpm (est.) Fuel System Fuel Delivery: Fuel Injection (DFI) with dual 36mm throttle bodies Fuel Type: Unleaded gasoline, minimum 87 octane Lubrication Oil Capacity: Approximately 3.6 L (3.8 US qt) with filter change Oil Type: SAE 10W-40 motorcycle oil, API SG or higher, JASO MA certified 🔧 Transmission Standard Transmission Type: 5-speed, constant mesh Clutch: Wet, multi-disc Features Final Drive: Sealed belt drive Transmission Oil Type: API GL-4, SAE 80W-90 hypoid gear oil Transmission Oil Capacity: Approximately 0.7 L (0.74 US qt) 📐 Dimensions Exterior Overall Length: 2,385 mm (93.9 in) Overall Width: 925 mm (36.4 in) Overall Height: 1,140 mm (44.9 in) Wheelbase: 1,625 mm (64.0 in) Ground Clearance: 140 mm (5.5 in) Seat Height: 705 mm (27.8 in) Weights Curb Weight: Approximately 262 kg (577.6 lbs) Fuel Tank Capacity: 20 L (5.3 US gal) 🛡️ Safety Features Ratings Safety Standards: Complies with relevant national and international motorcycle safety standards. Active Features Braking System: Dual disc front brake with hydraulic calipers, Single disc rear brake with hydraulic caliper. Lighting: Halogen headlight, LED taillight and turn signals. Passive Features Frame Construction: Double-cradle steel frame for stability and rigidity. Tire Specifications Front: 130/90-16M/C 67B Tire Specifications Rear: 180/70-15M/C 76H 💡 Technology Features Infotainment Instrumentation: Analog speedometer, digital odometer, trip meter, clock, fuel gauge, indicator lights. Some models may feature a tachometer. Driver Assistance Rider Aids: Primarily mechanical systems; ABS was not standard on all early models, check specific vehicle. Connectivity Connectivity Features: No electronic connectivity features typical of modern vehicles. 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 6 months, whichever comes first. Air Filter Replacement: Inspect every 6,000 km (3,700 miles), replace as needed. Spark Plug Replacement: Inspect every 12,000 km (7,500 miles), replace as needed. Belt Tension Check: Every 12,000 km (7,500 miles) or annually. Fluid Specifications Brake Fluid: DOT 4 Coolant Type: Permanent type antifreeze (ethylene glycol based) with distilled water (50:50...