Daihatsu Terios 2 2006-2011 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: 2 (J200 Series) Year Range: 2006-2011 Codes Chassis Code: J200, J210 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Budget-conscious consumers seeking a practical, versatile, and capable compact SUV for urban commuting and light off-road use. Competitive Analysis Key Competitors: Toyota RAV4, Honda CR-V, Suzuki Vitara, Nissan Qashqai (depending on market) Key Features Usp: Compact dimensions, affordable pricing, available All-Wheel Drive (AWD), fuel efficiency, and surprising practicality for its size. Utility: Compact SUV body style with a practical interior and good cargo space for its class. 📋 Manual Details Coverage Areas Primary Markets: Global (where Terios 2 was sold) Regions: All major regions including North America, Europe, Asia, Australia Page Count Estimated Page Count: 1500+ Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine Mechanical, Engine Control System (ECU), Fuel System, Ignition System, Lubrication System, Cooling System, Emission Control System Transmission: Manual Transmission (MT), Automatic Transmission (AT), Transfer Case, Drivetrain Chassis: Suspension System (Front & Rear), Steering System, Braking System (ABS, EBD) Electrical: Electrical System (Battery, Charging System, Starting System), Lighting System, Instrument Panel, Audio System, Power Accessories, HVAC Controls Body: Body Exterior (Panels, Doors, Hood, Tailgate), Body Interior (Trim, Seats), HVAC System, Wiper & Washer System, Fuel Tank & Lines Procedures Included Maintenance: Routine Maintenance, Oil Change, Filter Replacements, Spark Plug Replacement, Belt Inspection/Replacement, Brake Pad/Disc Replacement Repair: Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Steering Rack Repair, Brake System Bleeding/Component Replacement, Electrical Component Diagnostics/Replacement, Body Panel Repair Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting Guides, Electrical Schematics for Diagnosis, Mechanical System Fault Finding Technical Depth Depth: Comprehensive: From basic maintenance and fluid changes to complete engine and transmission rebuilds, including detailed diagnostic procedures and electrical schematics. Diagnostic Capability: Advanced diagnostic procedures, including sensor data interpretation and component testing. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text content for quick access to information. Print Quality Quality: High-resolution scans suitable for printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: 3SZ-VE Engine Type 1: 1.5L (1495 cc) Inline-4, DOHC, 16-valve Horsepower 1: 107-109 PS (approx. 106-108 bhp) at 6000 rpm Torque 1: 140-141 Nm (approx. 103-104 lb-ft) at 4400 rpm Optional Engine Engine Code 2: K3-VE Engine Type 2: 1.3L (1298 cc) Inline-4, DOHC, 16-valve Horsepower 2: 80-86 PS (approx. 79-85 bhp) at 6000 rpm Torque 2: 120-123 Nm (approx. 89-91 lb-ft) at 3200-3400 rpm Performance Aspiration: Naturally Aspirated Bore X Stroke 3Sz: 72.0 mm x 82.0 mm Compression Ratio 3Sz: 10.0:1 Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Sequential Multiport Fuel Injection (MPI) Fuel Type: Unleaded Petrol (Gasoline) Emissions Standard: Euro 4 (Varies by market) 🔧 Transmission Standard Type 1: 5-Speed Manual Transmission (MT) Optional Type 2: 4-Speed Automatic Transmission (AT) with Overdrive Features Drivetrain Options: Front-Wheel Drive (FWD), Full-Time Four-Wheel Drive (4WD) / All-Wheel Drive (AWD) AWD System: Viscous coupling center differential for AWD models. 📐 Dimensions Exterior Length: Approx. 4,005 - 4,195 mm (depending on market and bumper design) Width: Approx. 1,690 - 1,720 mm Height: Approx. 1,700 - 1,740 mm (including roof rails) Wheelbase: Approx. 2,580 mm Interior Seating Capacity: 5 Cargo Cargo Volume: Approx. 350-400 Liters (seats up, varies by configuration) Weights Curb Weight FWD: Approx. 1,150 - 1,200 kg Curb Weight AWD: Approx. 1,200 - 1,300 kg 🛡️ Safety Features Ratings Ancap Rating: 4-star (for models tested) Active Features ABS: Standard (Anti-lock Braking System) Ebd: Standard (Electronic Brakeforce Distribution) Brake Assist: Available on some trims Traction Control: Optional on some AWD models Passive Features Airbags Driver: Standard (Driver Airbag) Airbags Passenger: Standard (Passenger Airbag) Airbags Side: Optional on some trims Seatbelts: 3-point seatbelts with pre-tensioners (front), 3-point seatbelts (rear) Child Anchors: ISOFIX child seat anchorage points 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with optional MP3 compatibility and auxiliary input. Higher trims may have upgraded sound systems. Navigation: Optional GPS navigation system on some higher-spec models. Driver Assistance Parking Sensors: Optional rear parking sensors. Connectivity Bluetooth: Limited connectivity, generally no Bluetooth integration on base models. Aftermarket solutions are common. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil used. Air Filter Replacement: Every 20,000 - 40,000 km Spark Plug Replacement: Every 40,000 - 100,000 km (depending on plug type: standard vs. iridium) Timing Belt Or Chain: The 3SZ-VE and K3-VE engines use a timing chain, which generally does not have a replacement interval but requires inspection for wear and tension. Fluid Specifications Engine Oil Spec 1: API SG, SH, SJ, SL or ACEA A2/A3. Viscosity: 5W-30 or 10W-30 (check manual for specific temperature ranges). Engine Oil Capacity...
Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Steering Rack Repair, Brake System Bleeding/Component Replacement, Electrical Component Diagnostics/Replacement, Body Panel Repair
Troubleshooting:
Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting Guides, Electrical Schematics for Diagnosis, Mechanical System Fault Finding
Technical Depth
Depth:
Comprehensive: From basic maintenance and fluid changes to complete engine and transmission rebuilds, including detailed diagnostic procedures and electrical schematics.
Diagnostic Capability:
Advanced diagnostic procedures, including sensor data interpretation and component testing.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content for quick access to information.
Viscous coupling center differential for AWD models.
📐 Dimensions
Exterior
Length:
Approx. 4,005 - 4,195 mm (depending on market and bumper design)
Width:
Approx. 1,690 - 1,720 mm
Height:
Approx. 1,700 - 1,740 mm (including roof rails)
Wheelbase:
Approx. 2,580 mm
Interior
Seating Capacity:
5
Cargo
Cargo Volume:
Approx. 350-400 Liters (seats up, varies by configuration)
Weights
Curb Weight FWD:
Approx. 1,150 - 1,200 kg
Curb Weight AWD:
Approx. 1,200 - 1,300 kg
🛡️ Safety Features
Ratings
Ancap Rating:
4-star (for models tested)
Active Features
ABS:
Standard (Anti-lock Braking System)
Ebd:
Standard (Electronic Brakeforce Distribution)
Brake Assist:
Available on some trims
Traction Control:
Optional on some AWD models
Passive Features
Airbags Driver:
Standard (Driver Airbag)
Airbags Passenger:
Standard (Passenger Airbag)
Airbags Side:
Optional on some trims
Seatbelts:
3-point seatbelts with pre-tensioners (front), 3-point seatbelts (rear)
Child Anchors:
ISOFIX child seat anchorage points
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with optional MP3 compatibility and auxiliary input. Higher trims may have upgraded sound systems.
Navigation:
Optional GPS navigation system on some higher-spec models.
Driver Assistance
Parking Sensors:
Optional rear parking sensors.
Connectivity
Bluetooth:
Limited connectivity, generally no Bluetooth integration on base models. Aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil used.
Air Filter Replacement:
Every 20,000 - 40,000 km
Spark Plug Replacement:
Every 40,000 - 100,000 km (depending on plug type: standard vs. iridium)
Timing Belt Or Chain:
The 3SZ-VE and K3-VE engines use a timing chain, which generally does not have a replacement interval but requires inspection for wear and tension.
Fluid Specifications
Engine Oil Spec 1:
API SG, SH, SJ, SL or ACEA A2/A3. Viscosity: 5W-30 or 10W-30 (check manual for specific temperature ranges).
Engine Oil Capacity 1:
Approx. 3.4 - 3.9 Liters (with filter change)
Transmission Oil Mt:
API GL-4 SAE 75W-90 (check manual for specific part number/spec)
Transmission Oil At:
Dexron III or equivalent ATF (check manual for specific part number/spec)
Coolant Type:
Ethylene Glycol based coolant, typically pink or red long-life coolant (Toyota Super Long Life Coolant or equivalent).
Known Issues
Engine Mounts:
Wear and tear on engine mounts can lead to increased vibration and noise.
Exhaust Manifold:
Cracking of the exhaust manifold due to heat cycles is a known issue on some models.
Suspected Oil Leaks:
Oil leaks from valve cover gasket or crankshaft seals can occur with age.
ABS Sensor Failure:
ABS wheel speed sensor failure can trigger ABS warning lights.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota Motor Corporation, has a long history of producing small, efficient, and reliable vehicles, particularly in the Kei car and compact segment.
Model Evolution
Terios Gen1 To Gen2:
The second-generation Terios (J200) represented a significant evolution from the original model, featuring a longer wheelbase, more refined styling, and improved interior space and comfort, while retaining its compact SUV appeal.
Production
Manufacturing Locations:
Primarily Japan, with production also occurring in other countries under license or joint ventures (e.g., India as Toyota Rush).
Model Updates:
Minor updates and facelifts occurred during its production run to keep it competitive.
🏆 Awards & Recognition
Recognitions
Awards:
The Daihatsu Terios generally received praise for its affordability, practicality, and off-road capability within its segment, though it may not have received specific major awards globally. Its sibling, the Toyota Rush, often mirrored its positive reception.
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