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Holden Calais VE 2006-2013 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Holden Model: Calais Generation: VE Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Codes Platform Code: GM Zeta Platform 👋 Introduction Market Position Segment: Large Luxury Sedan Positioning: Top-tier Australian-produced luxury sedan from Holden. Competitive Analysis Competitors Era: Ford Falcon (e.g., BF/FG Fairmont/Ghia), premium Japanese and European sedans. Key Features Features: Focus on comfort, refinement, powerful engine options, and executive styling. Manual Utility Benefit To Owner: Empowers owners to perform maintenance and repairs, saving costs and understanding their vehicle better. Manual Purpose Objective: To assist technicians and owners in achieving quality service and maintaining optimal vehicle performance. 📋 Manual Details Coverage Areas Primary Focus: Workshop Repair and Service Target Audience: Mechanical Technicians and Enthusiast Owners Page Count Estimated Pages: Thousands (typical for full workshop manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Delivery Method: Electronic Download (PDF) 📖 Manual Coverage Systems Covered Engine: Comprehensive engine repair, overhaul, diagnostics, tuning, lubrication, cooling. Transmission: Manual and automatic transmission overhaul, repair, diagnostics, fluid specifications. Fuel System: Fuel delivery, injection systems, fuel pump, injectors, diagnostics. Ignition System: Spark plugs, ignition coils, timing, diagnostics. Exhaust System: Exhaust manifolds, catalytic converters, mufflers, emissions control. Electrical System: Wiring diagrams, component testing, battery, alternator, starter, lighting, power windows, central locking. Body And Chassis: Body panel repair, door mechanisms, interior trim, frame alignment, suspension, steering. Brakes: Brake system diagnosis, repair, ABS, disc and drum brake service. HVAC: Heating, Ventilation, and Air Conditioning system service and repair. Suspension Steering: Front and rear suspension components, steering rack, power steering pump, alignment specifications. Wheels Tires: Wheel types, bolt patterns, tire pressure recommendations, wheel balancing. Procedures Included Maintenance: Routine maintenance, oil changes, filter replacements, fluid checks, tune-ups. Troubleshooting: Diagnostic procedures, common fault finding, symptom-based diagnostics. Repair: Step-by-step repair instructions for all major components and systems. Overhaul: Detailed procedures for engine and transmission disassembly and reassembly. Installation: Removal and installation procedures for various parts and components. Specifications: Torque specifications, clearances, fluid capacities, diagnostic parameters. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Special Tools: Identification and usage of special tools required for specific repairs. Diagnostic Tools: Information includes diagnostic procedures, often referencing specific scan tools or diagnostic sequences. Proprietary Components Coverage: Includes instructions for proprietary components and references manufacturer guidelines. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable within the PDF. Print Quality Printability: Printable Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) Content Quality Accuracy Claim: Manual claims to provide reliable and accurate information for repairs. ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes V6 (e.g., Alloytec) and V8 (e.g., LS family) engines common to the VE Commodore platform. Performance Typical V6 Power: Approx. 180-200 kW (Varies by specific engine code and year) Typical V8 Power: Approx. 270-300+ kW (e.g., LS2, LS3, L76) Fuel System Injection Type: Electronic Fuel Injection (EFI) Diagnostics OBD Ii: On-Board Diagnostics II compliance for engine management and fault codes. Engine Variations V8 Engines: Includes details on LS2, L76, L98, and later LS3 engines depending on specific model year and trim. V6 Engines: Covers Holden's Alloytec V6 family (e.g., LY7, LLT). 🔧 Transmission Standard Standard Transmission: Likely 6-speed manual transmission (e.g., Getrag M82) for some variants. Optional Optional Transmission: 4-speed and 6-speed automatic transmissions (e.g., 4L60-E, 6L80/90). Features Automatic Features: Driver-selectable modes (e.g., Sport), manual shifting (e.g., Active Select). Fluid Specs Automatic Transmission Fluid: Specific Dexron (e.g., Dexron VI) or approved equivalent, detailed in manual. 📐 Dimensions Exterior Body Style: 4-door Sedan Wheelbase: Approximately 2939 mm Weights Curb Weight: Varies significantly by engine and equipment (e.g., 1600-1800+ kg) 🛡️ Safety Features Ratings Ancap Rating: Likely achieved 4 or 5-star ANCAP safety rating for its generation. Active Features Active Safety: ABS, EBD, Traction Control (TC), Electronic Stability Control (ESC). Passive Features Passive Safety: Multiple airbags (front, side, curtain), crumple zones, reinforced safety cage. 💡 Technology Features Infotainment Infotainment System: Base models featured CD player/radio; higher trims offered colour screens, Bluetooth, and enhanced audio systems. Driver Assistance Assistance Features: Parking sensors, cruise control, automatic headlights (on higher trims). Connectivity Connectivity Options: Auxiliary input, USB ports (on later models), Bluetooth for phone calls. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000-15,000 km or 12 months (refer to manual for exact spec). Major Service Intervals: Spark plug replacement, brake fluid flush, transmission fluid service at specified intervals (e.g., 60,000-100,000 km). Fluid Specifications Engine Oil Type: Likely synthetic or semi-synthetic API SN/SM rated, with specific viscosity (e.g., 5W-30, 10W-30) as per manual. Coolant Type: GM-approved orange coolant (e.g., GMH-LL-A-025 or equivalent). Power Steering Fluid: Specific fluid type detailed in the manual; often GM-specified. Brake Fluid Type: DOT 3 or DOT 4 brake fluid, depending on specific system requirements. Known Issues Common Issues: Potential for minor electrical gremlins,...
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Holden Calais VE 2006-2013 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Holden
Model:
Calais
Generation:
VE
Years Covered:
2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013
Codes
Platform Code:
GM Zeta Platform
👋 Introduction
Market Position
Segment:
Large Luxury Sedan
Positioning:
Top-tier Australian-produced luxury sedan from Holden.
Competitive Analysis
Competitors Era:
Ford Falcon (e.g., BF/FG Fairmont/Ghia), premium Japanese and European sedans.
Key Features
Features:
Focus on comfort, refinement, powerful engine options, and executive styling.
Manual Utility
Benefit To Owner:
Empowers owners to perform maintenance and repairs, saving costs and understanding their vehicle better.
Manual Purpose
Objective:
To assist technicians and owners in achieving quality service and maintaining optimal vehicle performance.
📋 Manual Details
Coverage Areas
Primary Focus:
Workshop Repair and Service
Target Audience:
Mechanical Technicians and Enthusiast Owners
Page Count
Estimated Pages:
Thousands (typical for full workshop manuals)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Delivery Method:
Electronic Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Comprehensive engine repair, overhaul, diagnostics, tuning, lubrication, cooling.
Transmission:
Manual and automatic transmission overhaul, repair, diagnostics, fluid specifications.
Fuel System:
Fuel delivery, injection systems, fuel pump, injectors, diagnostics.
Ignition System:
Spark plugs, ignition coils, timing, diagnostics.
Exhaust System:
Exhaust manifolds, catalytic converters, mufflers, emissions control.
Electrical System:
Wiring diagrams, component testing, battery, alternator, starter, lighting, power windows, central locking.
Body And Chassis:
Body panel repair, door mechanisms, interior trim, frame alignment, suspension, steering.
Brakes:
Brake system diagnosis, repair, ABS, disc and drum brake service.
HVAC:
Heating, Ventilation, and Air Conditioning system service and repair.
Suspension Steering:
Front and rear suspension components, steering rack, power steering pump, alignment specifications.
Wheels Tires:
Wheel types, bolt patterns, tire pressure recommendations, wheel balancing.
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, fluid checks, tune-ups.
Troubleshooting:
Diagnostic procedures, common fault finding, symptom-based diagnostics.
Repair:
Step-by-step repair instructions for all major components and systems.
Overhaul:
Detailed procedures for engine and transmission disassembly and reassembly.
Installation:
Removal and installation procedures for various parts and components.
Specifications:
Torque specifications, clearances, fluid capacities, diagnostic parameters.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds.
Special Tools:
Identification and usage of special tools required for specific repairs.
Diagnostic Tools:
Information includes diagnostic procedures, often referencing specific scan tools or diagnostic sequences.
Proprietary Components
Coverage:
Includes instructions for proprietary components and references manufacturer guidelines.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Likely text-searchable within the PDF.
Print Quality
Printability:
Printable
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Content Quality
Accuracy Claim:
Manual claims to provide reliable and accurate information for repairs.
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes V6 (e.g., Alloytec) and V8 (e.g., LS family) engines common to the VE Commodore platform.
Performance
Typical V6 Power:
Approx. 180-200 kW (Varies by specific engine code and year)
Typical V8 Power:
Approx. 270-300+ kW (e.g., LS2, LS3, L76)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Diagnostics
OBD Ii:
On-Board Diagnostics II compliance for engine management and fault codes.
Engine Variations
V8 Engines:
Includes details on LS2, L76, L98, and later LS3 engines depending on specific model year and trim.
V6 Engines:
Covers Holden's Alloytec V6 family (e.g., LY7, LLT).
🔧 Transmission
Standard
Standard Transmission:
Likely 6-speed manual transmission (e.g., Getrag M82) for some variants.
Optional
Optional Transmission:
4-speed and 6-speed automatic transmissions (e.g., 4L60-E, 6L80/90).
Features
Automatic Features:
Driver-selectable modes (e.g., Sport), manual shifting (e.g., Active Select).
Fluid Specs
Automatic Transmission Fluid:
Specific Dexron (e.g., Dexron VI) or approved equivalent, detailed in manual.
📐 Dimensions
Exterior
Body Style:
4-door Sedan
Wheelbase:
Approximately 2939 mm
Weights
Curb Weight:
Varies significantly by engine and equipment (e.g., 1600-1800+ kg)
🛡️ Safety Features
Ratings
Ancap Rating:
Likely achieved 4 or 5-star ANCAP safety rating for its generation.
Active Features
Active Safety:
ABS, EBD, Traction Control (TC), Electronic Stability Control (ESC).
Passive Features
Passive Safety:
Multiple airbags (front, side, curtain), crumple zones, reinforced safety cage.
💡 Technology Features
Infotainment
Infotainment System:
Base models featured CD player/radio; higher trims offered colour screens, Bluetooth, and enhanced audio systems.
Driver Assistance
Assistance Features:
Parking sensors, cruise control, automatic headlights (on higher trims).
Connectivity
Connectivity Options:
Auxiliary input, USB ports (on later models), Bluetooth for phone calls.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000-15,000 km or 12 months (refer to manual for exact spec).
Major Service Intervals:
Spark plug replacement, brake fluid flush, transmission fluid service at specified intervals (e.g., 60,000-100,000 km).
Fluid Specifications
Engine Oil Type:
Likely synthetic or semi-synthetic API SN/SM rated, with specific viscosity (e.g., 5W-30, 10W-30) as per manual.
Coolant Type:
GM-approved orange coolant (e.g., GMH-LL-A-025 or equivalent).
Power Steering Fluid:
Specific fluid type detailed in the manual; often GM-specified.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, depending on specific system requirements.
Known Issues
Common Issues:
Potential for minor electrical gremlins, some transmission wear on high-mileage units, water pump leaks on early V8s.
Parts Information
Filter Part Numbers:
Manual will provide specific part numbers for oil, air, and cabin filters.
📚 Vehicle History
Brand Heritage
Holden Legacy:
Long-standing Australian automotive manufacturer with iconic models like the Commodore.
Model Evolution
Calais Positioning:
Positioned as the premium, luxury variant of the Holden Commodore sedan.
Ve Generation:
The VE generation represented a significant platform overhaul, utilizing the GM Zeta global platform.
Production
Manufacturing Location:
Elizabeth, South Australia, Australia
Production Period:
VE Commodore production ran from 2006 to 2013.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Holden Commodore platform often received praise for its chassis dynamics and performance for its class.
Safety Recognition:
High safety ratings from testing authorities like ANCAP.
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