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Aprilia Habana Mojito 125 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito 125 Year: 2006 Type: Scooter Codes Engine Code Prefix: MA125 👋 Introduction Market Position Segment: Lightweight urban scooter, offering a stylish and practical mode of transport. Target Audience: Commuters, city dwellers, and riders seeking an economical and maneuverable two-wheeler. Competitive Analysis Competitors: Competed with other 125cc scooters from brands like Piaggio (Vespa), Honda (PS125), Yamaha (X-MAX 125), and Kymco. Key Features Design Philosophy: Retro-inspired styling with a distinctive 'Mojito' name, emphasizing a unique aesthetic in the scooter market. Practicality: Storage under seat, comfortable seating position, and easy-to-operate controls. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: Digital (assumed PDF based on common sales practices for service manuals) Page Count Estimated Page Count: 300+ 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, and reassembly of engine components including piston, rings, cylinder, crankshaft, connecting rod, and valve train. Engine Electrical: Ignition system, starting system, charging system, fuel injection system (if applicable), and wiring diagrams. Fuel System: Carburetor (likely for this model year) or fuel injection system, fuel pump, fuel lines, and fuel tank maintenance and repair. Cooling System: Radiator, coolant, thermostat, hoses, and water pump service. Transmission: Automatic Continuously Variable Transmission (CVT) operation, maintenance, belt replacement, and roller servicing. Brakes: Front and rear brake systems (likely disc front, drum rear), hydraulic system, brake fluid, pad/shoe replacement, and caliper/cylinder servicing. Suspension: Front telescopic fork maintenance, seal replacement, oil levels, and rear shock absorber inspection and replacement. Steering: Handlebar assembly, steering column, and headset bearing maintenance. Electrical System: Battery, lighting (headlight, taillight, turn signals), horn, instrumentation, and wiring harness diagnostics. Bodywork And Frame: Fairings, body panels, seat, storage compartments, and frame inspection. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, and brake adjustments. Troubleshooting: Diagnostic procedures for common starting, running, and electrical issues with fault codes and symptom-based solutions. Component Overhaul: Complete rebuild procedures for the engine, carburetor/fuel injection, and transmission. Adjustments: Carburetor tuning, throttle cable adjustment, brake lever free play, and CVT belt tension. Lubrication: Specific lubrication points, types of grease and oil, and intervals for all moving parts. Wiring Diagrams: Detailed electrical schematics for all circuits, components, and color coding. Technical Depth Diagnostics: Advanced diagnostic procedures, testing of electrical components, and interpretation of symptoms. Repair Procedures: Step-by-step instructions for all repairs, including special tool requirements. Specifications And Tolerances: Precise measurements, torque values, clearances, and fluid specifications for all components. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) - commonly provided for digital manuals. Searchability: Likely text-searchable PDF for quick information retrieval. Print Quality Image Resolution: High-resolution images and diagrams for clarity. Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Displacement: 124.9 cc (Cubic Centimeters) Bore X Stroke: 52.0 mm x 58.6 mm (Typical for this engine family, refer to manual for exact) Cooling System: Air-cooled Valve Actuation: SOHC (Single Overhead Camshaft) Compression Ratio: 10.1:1 (Typical, refer to manual for exact) Performance Horsepower: Approx. 10-12 HP (Refer to manual for exact figure for the 2006 model) Torque: Approx. 9-10 Nm (Refer to manual for exact figure for the 2006 model) Fuel System Fuel Delivery: Carburetor (likely a 27mm or similar Mikuni/Dell'Orto, manual will specify exact model) Fuel Type: Unleaded Gasoline (min. 91 RON / 87 AKI) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive to rear wheel Features Clutch Type: Automatic centrifugal clutch Gear Ratios: Continuously variable (CVT ratios detailed in manual) Transmission Fluid: Specific CVT fluid required (manual will specify type and capacity) 📐 Dimensions Exterior Length: Approx. 1800 mm (Refer to manual for exact) Width: Approx. 700 mm (Refer to manual for exact) Height: Approx. 1150 mm (Refer to manual for exact) Wheelbase: Approx. 1300 mm (Refer to manual for exact) Weights Dry Weight: Approx. 110 kg (Refer to manual for exact) Gross Vehicle Weight Rating: Refer to manual Cargo Underseat Storage: Standard feature for helmet or small items. 🛡️ Safety Features Ratings Crash Test Data: N/A (Scooters typically do not undergo standardized crash testing like cars) Active Features Braking System: Disc brake front, Drum brake rear (standard configuration). Lighting: Headlight, taillight, brake light, turn signals. Passive Features Mirrors: Dual rear-view mirrors. Frame Construction: Steel frame, providing structural integrity. 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer, fuel gauge, odometer, and indicator lights. May include a basic clock. Driver Assistance ABS: Not typically equipped on this model year and segment. Connectivity Bluetooth Usb: Not present on this model. 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,000 - 5,000 km or annually (refer to manual for precise interval and oil type). Air Filter Cleaning: Every 3,000 - 5,000 km or as needed based on...
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Aprilia Habana Mojito 125 2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana Mojito 125
Year:
2006
Type:
Scooter
Codes
Engine Code Prefix:
MA125
👋 Introduction
Market Position
Segment:
Lightweight urban scooter, offering a stylish and practical mode of transport.
Target Audience:
Commuters, city dwellers, and riders seeking an economical and maneuverable two-wheeler.
Competitive Analysis
Competitors:
Competed with other 125cc scooters from brands like Piaggio (Vespa), Honda (PS125), Yamaha (X-MAX 125), and Kymco.
Key Features
Design Philosophy:
Retro-inspired styling with a distinctive 'Mojito' name, emphasizing a unique aesthetic in the scooter market.
Practicality:
Storage under seat, comfortable seating position, and easy-to-operate controls.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
Digital (assumed PDF based on common sales practices for service manuals)
Page Count
Estimated Page Count:
300+
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, inspection, and reassembly of engine components including piston, rings, cylinder, crankshaft, connecting rod, and valve train.
Engine Electrical:
Ignition system, starting system, charging system, fuel injection system (if applicable), and wiring diagrams.
Fuel System:
Carburetor (likely for this model year) or fuel injection system, fuel pump, fuel lines, and fuel tank maintenance and repair.
Cooling System:
Radiator, coolant, thermostat, hoses, and water pump service.
Transmission:
Automatic Continuously Variable Transmission (CVT) operation, maintenance, belt replacement, and roller servicing.
Brakes:
Front and rear brake systems (likely disc front, drum rear), hydraulic system, brake fluid, pad/shoe replacement, and caliper/cylinder servicing.
Suspension:
Front telescopic fork maintenance, seal replacement, oil levels, and rear shock absorber inspection and replacement.
Steering:
Handlebar assembly, steering column, and headset bearing maintenance.
Electrical System:
Battery, lighting (headlight, taillight, turn signals), horn, instrumentation, and wiring harness diagnostics.
Bodywork And Frame:
Fairings, body panels, seat, storage compartments, and frame inspection.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, air filter cleaning/replacement, and brake adjustments.
Troubleshooting:
Diagnostic procedures for common starting, running, and electrical issues with fault codes and symptom-based solutions.
Component Overhaul:
Complete rebuild procedures for the engine, carburetor/fuel injection, and transmission.
Adjustments:
Carburetor tuning, throttle cable adjustment, brake lever free play, and CVT belt tension.
Lubrication:
Specific lubrication points, types of grease and oil, and intervals for all moving parts.
Wiring Diagrams:
Detailed electrical schematics for all circuits, components, and color coding.
Technical Depth
Diagnostics:
Advanced diagnostic procedures, testing of electrical components, and interpretation of symptoms.
Repair Procedures:
Step-by-step instructions for all repairs, including special tool requirements.
Specifications And Tolerances:
Precise measurements, torque values, clearances, and fluid specifications for all components.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format) - commonly provided for digital manuals.
Searchability:
Likely text-searchable PDF for quick information retrieval.
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding Type:
N/A (Digital format)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder
Displacement:
124.9 cc (Cubic Centimeters)
Bore X Stroke:
52.0 mm x 58.6 mm (Typical for this engine family, refer to manual for exact)
Cooling System:
Air-cooled
Valve Actuation:
SOHC (Single Overhead Camshaft)
Compression Ratio:
10.1:1 (Typical, refer to manual for exact)
Performance
Horsepower:
Approx. 10-12 HP (Refer to manual for exact figure for the 2006 model)
Torque:
Approx. 9-10 Nm (Refer to manual for exact figure for the 2006 model)
Fuel System
Fuel Delivery:
Carburetor (likely a 27mm or similar Mikuni/Dell'Orto, manual will specify exact model)
Fuel Type:
Unleaded Gasoline (min. 91 RON / 87 AKI)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission)
Drive Type:
Belt drive to rear wheel
Features
Clutch Type:
Automatic centrifugal clutch
Gear Ratios:
Continuously variable (CVT ratios detailed in manual)
Transmission Fluid:
Specific CVT fluid required (manual will specify type and capacity)
📐 Dimensions
Exterior
Length:
Approx. 1800 mm (Refer to manual for exact)
Width:
Approx. 700 mm (Refer to manual for exact)
Height:
Approx. 1150 mm (Refer to manual for exact)
Wheelbase:
Approx. 1300 mm (Refer to manual for exact)
Weights
Dry Weight:
Approx. 110 kg (Refer to manual for exact)
Gross Vehicle Weight Rating:
Refer to manual
Cargo
Underseat Storage:
Standard feature for helmet or small items.
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Scooters typically do not undergo standardized crash testing like cars)
Active Features
Braking System:
Disc brake front, Drum brake rear (standard configuration).
Lighting:
Headlight, taillight, brake light, turn signals.
Passive Features
Mirrors:
Dual rear-view mirrors.
Frame Construction:
Steel frame, providing structural integrity.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer, fuel gauge, odometer, and indicator lights. May include a basic clock.
Driver Assistance
ABS:
Not typically equipped on this model year and segment.
Connectivity
Bluetooth Usb:
Not present on this model.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 5,000 km or annually (refer to manual for precise interval and oil type).
Air Filter Cleaning:
Every 3,000 - 5,000 km or as needed based on operating conditions.
Spark Plug Replacement:
Every 6,000 - 10,000 km (manual will specify exact plug type and gap).
Cvt Belt Inspection:
Check every 5,000 - 8,000 km for wear and tear; replacement interval around 15,000 - 20,000 km depending on usage.
Brake Fluid Flush:
Every 2 years or as recommended by manual.
Fluid Specifications
Engine Oil:
SAE 10W-40 API SG or higher (Refer to manual for exact specification and capacity).
Brake Fluid:
DOT 4 (Refer to manual for confirmation).
Coolant:
Ethylene glycol-based coolant with anti-corrosion additives (Refer to manual for specific type and mixture ratio).
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, and steering head bearings are common wear items.
Electrical Gremlins:
Some older scooters can develop minor electrical connection issues if not maintained; manual provides troubleshooting for this.
Carburetor Tuning:
Carburetors may require periodic cleaning and adjustment, especially with fuel quality variations.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance motorcycles and scooters, founded in 1945.
Model Evolution
Origins:
The Habana series, including the Mojito, was designed to offer a stylish, retro-themed scooter, often featuring distinctive bodywork and chrome accents.
Production
Production Period:
The Habana Mojito 125 was produced in the early to mid-2000s, with 2006 being a representative model year.
Manufacturing Location:
Primarily manufactured in Italy by Aprilia.
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific major industry awards are readily documented for this particular model, but Aprilia as a brand is recognized for its performance heritage.
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