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2006 Dodge Ram Service and Repair Manual
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Basic Information Identification Make: Dodge Model: Ram Year: 2006 Vehicle Type: Full-size Pickup Truck Generation Generation Code: DR/DH/D"K" Introduction Market Position Positioning: The 2006 Dodge Ram was a key player...
Type: Cars
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| Basic Information | |
| Identification | |
| Make: | Dodge |
| Model: | Ram |
| Year: | 2006 |
| Vehicle Type: | Full-size Pickup Truck |
| Generation | |
| Generation Code: | DR/DH/D"K" |
| Introduction | |
| Market Position | |
| Positioning: | The 2006 Dodge Ram was a key player in the full-size pickup truck market, known for its bold styling, robust powertrains, and towing/hauling capabilities. It competed directly with models like the Ford F-150, Chevrolet Silverado, and Toyota Tundra. |
| Competitive Analysis | |
| Key Selling Points: | Offered a range of powerful HEMI V8 engines, the formidable SRT-10 variant, and robust diesel options. It catered to a diverse customer base, from tradespeople to performance enthusiasts. |
| Key Features | |
| Manual Features: | Detailed illustrations, exploded diagrams, numbered step-by-step instructions, notes, cautions, and warnings throughout, bookmarked chapters for quick access. |
| Manual Details | |
| Coverage Areas | |
| Coverage Scope: | Complete service and repair for 2006 Dodge Ram models including SRT-10 and diesel variants. |
| Page Count | |
| Total Pages: | 9267 |
| Manual Type | |
| Type: | Service and Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| Manual Coverage | |
| Systems Covered | |
| Powertrain: | Engine (Petrol & Diesel), Fuel System, Exhaust System, Transmission (Automatic & Manual), Drivetrain (2WD/4WD), Transfer Case, Clutch, Differentials. |
| Chassis: | Suspension (Front & Rear), Steering, Brakes (including ABS, Power Brakes, Hand Brake), Wheels, Tires, Axles. |
| Body And Interior: | Body Panels (Bonnet, Doors, Fenders, Bumpers, Fascia, Grille, Roof), Glass, Sunroof, Interior Trim, Seats, Seat Belts, Airbags, HVAC (Air Conditioning), Dashboard, Instrument Cluster. |
| Electrical: | Charging System, Starting System, Ignition System, Lighting (Headlamps, Interior), Gauges, Instruments, Sensors, Switches, Wiring Harnesses, Fuses, Horn, Radio, Airbag System. |
| Procedures Included | |
| Maintenance: | Routine inspections, fluid changes, filter replacements, lubrication, scheduled servicing. |
| Troubleshooting: | Diagnosis of common and uncommon faults, symptom-based troubleshooting guides. |
| Repair: | Component removal, replacement, adjustment, and overhaul for all major systems. |
| Diagnostics: | OBD-II diagnostics, diagnostic trouble codes (DTCs), sensor testing, electrical circuit analysis. |
| Body And Paint: | Details on body panel removal/installation, door mechanisms, window regulators, sunroof operation, and bumper/fascia repair. Includes information on seals and weatherstripping. |
| Engine Mechanical: | Complete overhaul procedures for gasoline and diesel engines, including cylinder head removal/installation, piston and connecting rod service, crankshaft and bearing inspection, valve train adjustment, and timing belt/chain replacement. |
| Fuel And Exhaust: | Service for fuel tanks, fuel pumps, fuel injectors, fuel lines, exhaust manifolds, catalytic converters, and mufflers. Includes EGR system servicing. |
| Suspension And Steering: | Detailed procedures for servicing control arms, ball joints, tie rods, steering gear, power steering systems, shock absorbers, springs, and stabilizer bars. Includes wheel alignment specifications. |
| Brake System: | Complete brake system servicing, including disc and drum brake repair, master cylinder and brake booster replacement, ABS component diagnostics, and parking brake adjustments. |
| Electrical Diagnostics: | Extensive coverage of wiring diagrams, component testing, circuit tracing, and diagnostic procedures for all electrical systems, including the starting, charging, ignition, lighting, and instrument clusters. |
| HVAC System: | Service for air conditioning compressor, evaporator, condenser, refrigerant lines, heater core, blower motor, and climate controls. |
| Wheel And Tire: | Information on tire sizes, pressures, wheel specifications, lug nut torque, and spare tire management. Includes details on hubs and lockout hubs for 4WD models. |
| Safety Systems: | Detailed diagnostics and repair procedures for the airbag system, including sensor replacement, module troubleshooting, and seat belt servicing. |
| Technical Depth | |
| Depth: | Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and diagnostic procedures. |
| Special Tools: | Mentions and describes special tools required for specific repair procedures, ensuring accuracy and efficiency. |
| Specifications Tables: | Includes comprehensive tables of torque specifications, fluid capacities, part numbers, and diagnostic parameters for all major components and systems. |
| Manual Specifications | |
| File Format | |
| Quality: | High-resolution PDF, suitable for printing individual pages or sections. |
| Print Quality | |
| Features: | Printable pages, bookmark features for easy navigation, searchable text. |
| Binding Type | |
| Delivery Method: | Instant Download (PDF) |
| Paper Type | |
| Digital Format Details: | Digital PDF file, accessible on computers, tablets, and smartphones. |
| Engine Specifications | |
| Primary Engine | |
| Engine Options: | 3.7L Magnum V6, 4.7L Magnum V8, 5.7L HEMI V8, 8.3L V10 SRT-10, 5.9L Cummins Turbo Diesel (available in some configurations). |
| Performance | |
| Hemi V8 Details: | The 5.7L HEMI V8 typically produced around 345-350 horsepower and 375-377 lb-ft of torque, featuring Chrysler's Multi-Displacement System (MDS) for improved fuel economy. |
| Fuel System | |
| Induction Type: | Multi-port Fuel Injection (MPI) for gasoline engines. Common Rail Fuel Injection (CRDI) for the 5.9L Cummins diesel. |
| Transmission | |
| Standard | |
| Gearbox Options: | Available with 4-speed automatic (42RLE, 48RE) and 5-speed manual transmissions, depending on engine and driveline configuration. The SRT-10 also featured a 6-speed manual. |
| Optional | |
| Transfer Case Options: | Part-time 4WD system (NV244, NV271, NV273), and potentially full-time 4WD in some variants. Manuals will detail operation and servicing for these. |
| Features | |
| Torque Converter Details: | Details on torque converter operation, lock-up clutch engagement, and associated seals and components for automatic transmissions. |
| Dimensions | |
| Exterior | |
| Cab Configurations: | Available in Regular Cab, Quad Cab (extended cab), and Mega Cab (crew cab) configurations, affecting overall length and wheelbase. |
| Interior | |
| Seating Capacity: | Seating for 2-3 in Regular Cab, 4-6 in Quad Cab, and up to 6 in Mega Cab configurations. |
| Weights | |
| Gvwr Range: | Gross Vehicle Weight Rating (GVWR) varied significantly by configuration and engine, typically ranging from approximately 6,000 lbs to over 9,000 lbs for heavy-duty variants. |
| Safety Features | |
| Ratings | |
| NHTSA Performance: | Specific NHTSA crash test ratings for the 2006 model year should be referenced, but generally, trucks of this era offered moderate to good frontal and side impact protection. |
| Active Features | |
| Braking Systems: | Anti-lock Braking System (ABS) was standard or optional across trims. Details on brake rotor and pad specifications, caliper servicing, and ABS module troubleshooting. |
| Passive Features | |
| Restraint Systems: | Front airbags for driver and passenger, and potentially side curtain airbags in some configurations. Seat belt pre-tensioners and load limiters. |
| Technology Features | |
| Infotainment | |
| Audio Systems: | Options included AM/FM radio with CD player, optional premium audio systems, and Uconnect hands-free communication system in some higher trims. |
| Driver Assistance | |
| Cruise Control: | Standard or available cruise control systems, with diagnostic and repair information for the cruise control module and related switches/sensors. |
| Connectivity | |
| Diagnostic Ports: | Includes information on accessing the On-Board Diagnostics II (OBD-II) port for emissions and general system diagnostics. |
| Maintenance | |
| Service Intervals | |
| Oil Change Intervals: | Typically recommended every 3,000-7,500 miles or 6 months, depending on driving conditions and oil type (conventional vs. synthetic). Specific recommendations are detailed in the manual. |
| Fluid Specifications | |
| Engine Oil: | Refer to the manual for specific SAE viscosity grades (e.g., 5W-20, 5W-30) and API service classifications. For the 5.9L Cummins, specific diesel engine oil specifications (e.g., API CJ-4) are required. |
| Transmission Fluid: | Details on ATF+4 for automatic transmissions and gear oil specifications for manual transmissions and transfer cases. |
| Coolant: | Specific type and mixture ratio of antifreeze (e.g., Mopar HOAT) and water for the cooling system. |
| Known Issues | |
| Common Wear Items: | Potential issues may include intake manifold gasket leaks, worn suspension components (ball joints, tie rods), exhaust manifold leaks (especially on HEMI), and occasional transmission or electrical gremlins. The manual provides diagnostic steps for these. |
| Diesel Specific Concerns: | For the 5.9L Cummins, potential issues like injector failures, VP44 injection pump issues (on earlier models), and turbocharger wear are covered. The manual will detail specific diagnostic and repair procedures. |
| Vehicle History | |
| Brand Heritage | |
| Dodge Truck Legacy: | Dodge has a long and established history in the pickup truck market, with the Ram nameplate dating back to 1981, evolving through multiple generations of design and engineering. |
| Model Evolution | |
| Third Generation Ram: | The 2006 model year falls within the third generation of the Dodge Ram (2002-2008), characterized by its distinctive 'big rig' styling, coil-spring rear suspension for improved ride quality, and the introduction of the powerful 5.7L HEMI V8. |
| Production | |
| Manufacturing Locations: | Primarily manufactured in North America, with major assembly plants in Warren, Michigan, and Saltillo, Mexico. |
| Awards & Recognition | |
| Recognitions | |
| Segment Popularity: | The Dodge Ram consistently ranked among the top-selling full-size pickup trucks, demonstrating its market appeal and capability. |