Harley Davidson FLHRI Road King 2006 Service Repair Manual
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🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHRI Road King
Year:
2006
Codes
Engine Code:
Twin Cam 96 (1584cc)
Model Code:
FLHRI
👋 Introduction
Market Position
Target Audience:
Harley-Davidson owners with basic mechanical skills and independent service professionals.
Key Features
Features:
Step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications.
Value Proposition
Benefits:
Empowers owners to perform maintenance and repairs, saving money and increasing vehicle understanding.
📋 Manual Details
Coverage Areas
Coverage:
Complete service and repair instructions
Page Count
Estimated Page Count:
Estimated 500-700 pages (typical for this model and type of manual)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Engine disassembly, assembly, inspection, troubleshooting, lubrication system, cooling system (if applicable to model variant), fuel system, ignition system.
Drivetrain System:
Clutch, transmission, primary drive, final drive, gearbox.
Chassis System:
Frame, suspension (front and rear), steering, wheels, tires, brakes, bodywork, electrical system, lighting.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, spark plug service, brake fluid flush, tire pressure checks, battery maintenance.
Repair Procedures:
Component disassembly and reassembly, diagnostics, troubleshooting, component replacement, engine rebuild, transmission overhaul, brake system repair.
Wiring Schematics:
Detailed electrical system wiring diagrams for all circuits.
Technical Depth
Depth:
Comprehensive: From basic maintenance to advanced diagnostics and complete engine/transmission rebuilds.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows and Mac.
Print Quality
Printability:
All pages are fully printable.
Binding Type
Binding:
Not Applicable (PDF Download)
Paper Type
Paper Type:
Not Applicable (PDF Download)
Requirements
Software Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96 V-Twin
Performance
Displacement:
1584cc (96 cubic inches)
Bore X Stroke:
3.75 in x 4.38 in (95.25 mm x 111.25 mm)
Compression Ratio:
8.8:1 (typical for Twin Cam 96)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Lubrication System
Oil Type:
Specific Harley-Davidson or equivalent V-twin engine oil (e.g., SAE 20W-50)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Features
Clutch Type:
Hydraulic, multi-plate wet clutch
Final Drive Type:
Belt drive
📐 Dimensions
Exterior
Length:
Approx. 93.7 inches (2380 mm)
Weights
Dry Weight:
Approx. 748 lbs (340 kg)
Gvwr:
Approx. 1280 lbs (580 kg)
Fuel Capacity
Fuel Tank Capacity:
5.0 gallons (18.9 liters)
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes, front and rear, with Brembo calipers (typical for FLHRI)
💡 Technology Features
Infotainment
Audio System:
Factory-installed audio system with AM/FM radio, often with cruise control integration (features vary by specific FLHRI trim).
Driver Assistance
Cruise Control:
Electronic cruise control system standard on FLHRI models.
Lighting
Headlight Type:
Halogen headlamp with auxiliary passing lamps.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,500 to 5,000 miles or annually (refer to manual for exact specification for the 2006 model).
Transmission Fluid Interval:
Typically every 10,000 miles or as specified in the manual.
Primary Chain Case Fluid Interval:
Typically every 5,000 miles or annually.
Fluid Specifications
Engine Oil Specification:
Harley-Davidson V-Twin Synthetic Oil 20W-50 or equivalent.
Transmission Oil Specification:
Harley-Davidson Formula+ Transmission and Primary Chaincase Lube or equivalent.
Brake Fluid Specification:
DOT 4 brake fluid (typically).
Known Issues
Common Wear Items:
Clutch friction plates, brake pads, tires, wheel bearings, suspension bushings.
Common Issues
Potential Electrical Issues:
Wiring harness integrity, battery charging system (regulator/stator) can be areas of concern with age.
Engine Characteristics:
Twin Cam 96 engines are known for their torque and reliability, but require proper maintenance to prevent issues like oil leaks or premature wear.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson is an iconic American motorcycle manufacturer with a history dating back to 1903.
Model Evolution
Road King Evolution:
The Road King model has been a staple in the Harley-Davidson lineup, known for its classic styling and touring capabilities, evolving with engine and chassis updates over the years.
Production
Manufacturing Location:
United States (various Harley-Davidson assembly plants)
🏆 Awards & Recognition
Recognitions
Brand Acclaim:
Harley-Davidson motorcycles consistently receive accolades for their iconic styling, rider experience, and brand loyalty.
Wiring harness integrity, battery charging system (regulator/stator) can be areas of concern with age.
Engine Characteristics:
Twin Cam 96 engines are known for their torque and reliability, but require proper maintenance to prevent issues like oil leaks or premature wear.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson is an iconic American motorcycle manufacturer with a history dating back to 1903.
Model Evolution
Road King Evolution:
The Road King model has been a staple in the Harley-Davidson lineup, known for its classic styling and touring capabilities, evolving with engine and chassis updates over the years.
Production
Manufacturing Location:
United States (various Harley-Davidson assembly plants)
🏆 Awards & Recognition
Recognitions
Brand Acclaim:
Harley-Davidson motorcycles consistently receive accolades for their iconic styling, rider experience, and brand loyalty.
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