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Harley Davidson FLHRI Road King 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHRI Road King Year: 2006 Codes Engine Code: Twin Cam 96 (1584cc) Model Code: FLHRI 👋 Introduction Market Position Target Audience: Harley-Davidson owners with basic mechanical skills and independent service professionals. Key Features Features: Step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications. Value Proposition Benefits: Empowers owners to perform maintenance and repairs, saving money and increasing vehicle understanding. 📋 Manual Details Coverage Areas Coverage: Complete service and repair instructions Page Count Estimated Page Count: Estimated 500-700 pages (typical for this model and type of manual) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Engine disassembly, assembly, inspection, troubleshooting, lubrication system, cooling system (if applicable to model variant), fuel system, ignition system. Drivetrain System: Clutch, transmission, primary drive, final drive, gearbox. Chassis System: Frame, suspension (front and rear), steering, wheels, tires, brakes, bodywork, electrical system, lighting. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, spark plug service, brake fluid flush, tire pressure checks, battery maintenance. Repair Procedures: Component disassembly and reassembly, diagnostics, troubleshooting, component replacement, engine rebuild, transmission overhaul, brake system repair. Wiring Schematics: Detailed electrical system wiring diagrams for all circuits. Technical Depth Depth: Comprehensive: From basic maintenance to advanced diagnostics and complete engine/transmission rebuilds. 📊 Manual Specifications File Format Compatibility: Compatible with all versions of Windows and Mac. Print Quality Printability: All pages are fully printable. Binding Type Binding: Not Applicable (PDF Download) Paper Type Paper Type: Not Applicable (PDF Download) Requirements Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 96 V-Twin Performance Displacement: 1584cc (96 cubic inches) Bore X Stroke: 3.75 in x 4.38 in (95.25 mm x 111.25 mm) Compression Ratio: 8.8:1 (typical for Twin Cam 96) Fuel System Fuel Delivery: Electronic Sequential Port Fuel Injection (ESPFI) Lubrication System Oil Type: Specific Harley-Davidson or equivalent V-twin engine oil (e.g., SAE 20W-50) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Features Clutch Type: Hydraulic, multi-plate wet clutch Final Drive Type: Belt drive 📐 Dimensions Exterior Length: Approx. 93.7 inches (2380 mm) Weights Dry Weight: Approx. 748 lbs (340 kg) Gvwr: Approx. 1280 lbs (580 kg) Fuel Capacity Fuel Tank Capacity: 5.0 gallons (18.9 liters) 🛡️ Safety Features Active Features Braking System: Hydraulic disc brakes, front and rear, with Brembo calipers (typical for FLHRI) 💡 Technology Features Infotainment Audio System: Factory-installed audio system with AM/FM radio, often with cruise control integration (features vary by specific FLHRI trim). Driver Assistance Cruise Control: Electronic cruise control system standard on FLHRI models. Lighting Headlight Type: Halogen headlamp with auxiliary passing lamps. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 2,500 to 5,000 miles or annually (refer to manual for exact specification for the 2006 model). Transmission Fluid Interval: Typically every 10,000 miles or as specified in the manual. Primary Chain Case Fluid Interval: Typically every 5,000 miles or annually. Fluid Specifications Engine Oil Specification: Harley-Davidson V-Twin Synthetic Oil 20W-50 or equivalent. Transmission Oil Specification: Harley-Davidson Formula+ Transmission and Primary Chaincase Lube or equivalent. Brake Fluid Specification: DOT 4 brake fluid (typically). Known Issues Common Wear Items: Clutch friction plates, brake pads, tires, wheel bearings, suspension bushings. Common Issues Potential Electrical Issues: Wiring harness integrity, battery charging system (regulator/stator) can be areas of concern with age. Engine Characteristics: Twin Cam 96 engines are known for their torque and reliability, but require proper maintenance to prevent issues like oil leaks or premature wear. 📚 Vehicle History Brand Heritage Heritage: Harley-Davidson is an iconic American motorcycle manufacturer with a history dating back to 1903. Model Evolution Road King Evolution: The Road King model has been a staple in the Harley-Davidson lineup, known for its classic styling and touring capabilities, evolving with engine and chassis updates over the years. Production Manufacturing Location: United States (various Harley-Davidson assembly plants) 🏆 Awards & Recognition Recognitions Brand Acclaim: Harley-Davidson motorcycles consistently receive accolades for their iconic styling, rider experience, and brand loyalty.
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Type: Motorcycle
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Sku: 68119
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Harley Davidson FLHRI Road King 2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
FLHRI Road King
Year:
2006
Codes
Engine Code:
Twin Cam 96 (1584cc)
Model Code:
FLHRI
👋 Introduction
Market Position
Target Audience:
Harley-Davidson owners with basic mechanical skills and independent service professionals.
Key Features
Features:
Step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications.
Value Proposition
Benefits:
Empowers owners to perform maintenance and repairs, saving money and increasing vehicle understanding.
📋 Manual Details
Coverage Areas
Coverage:
Complete service and repair instructions
Page Count
Estimated Page Count:
Estimated 500-700 pages (typical for this model and type of manual)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine System:
Engine disassembly, assembly, inspection, troubleshooting, lubrication system, cooling system (if applicable to model variant), fuel system, ignition system.
Drivetrain System:
Clutch, transmission, primary drive, final drive, gearbox.
Chassis System:
Frame, suspension (front and rear), steering, wheels, tires, brakes, bodywork, electrical system, lighting.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, spark plug service, brake fluid flush, tire pressure checks, battery maintenance.
Repair Procedures:
Component disassembly and reassembly, diagnostics, troubleshooting, component replacement, engine rebuild, transmission overhaul, brake system repair.
Wiring Schematics:
Detailed electrical system wiring diagrams for all circuits.
Technical Depth
Depth:
Comprehensive: From basic maintenance to advanced diagnostics and complete engine/transmission rebuilds.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all versions of Windows and Mac.
Print Quality
Printability:
All pages are fully printable.
Binding Type
Binding:
Not Applicable (PDF Download)
Paper Type
Paper Type:
Not Applicable (PDF Download)
Requirements
Software Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96 V-Twin
Performance
Displacement:
1584cc (96 cubic inches)
Bore X Stroke:
3.75 in x 4.38 in (95.25 mm x 111.25 mm)
Compression Ratio:
8.8:1 (typical for Twin Cam 96)
Fuel System
Fuel Delivery:
Electronic Sequential Port Fuel Injection (ESPFI)
Lubrication System
Oil Type:
Specific Harley-Davidson or equivalent V-twin engine oil (e.g., SAE 20W-50)
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh
Features
Clutch Type:
Hydraulic, multi-plate wet clutch
Final Drive Type:
Belt drive
📐 Dimensions
Exterior
Length:
Approx. 93.7 inches (2380 mm)
Weights
Dry Weight:
Approx. 748 lbs (340 kg)
Gvwr:
Approx. 1280 lbs (580 kg)
Fuel Capacity
Fuel Tank Capacity:
5.0 gallons (18.9 liters)
🛡️ Safety Features
Active Features
Braking System:
Hydraulic disc brakes, front and rear, with Brembo calipers (typical for FLHRI)
💡 Technology Features
Infotainment
Audio System:
Factory-installed audio system with AM/FM radio, often with cruise control integration (features vary by specific FLHRI trim).
Driver Assistance
Cruise Control:
Electronic cruise control system standard on FLHRI models.
Lighting
Headlight Type:
Halogen headlamp with auxiliary passing lamps.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 2,500 to 5,000 miles or annually (refer to manual for exact specification for the 2006 model).
Transmission Fluid Interval:
Typically every 10,000 miles or as specified in the manual.
Primary Chain Case Fluid Interval:
Typically every 5,000 miles or annually.
Fluid Specifications
Engine Oil Specification:
Harley-Davidson V-Twin Synthetic Oil 20W-50 or equivalent.
Transmission Oil Specification:
Harley-Davidson Formula+ Transmission and Primary Chaincase Lube or equivalent.
Brake Fluid Specification:
DOT 4 brake fluid (typically).
Known Issues
Common Wear Items:
Clutch friction plates, brake pads, tires, wheel bearings, suspension bushings.
Common Issues
Potential Electrical Issues:
Wiring harness integrity, battery charging system (regulator/stator) can be areas of concern with age.
Engine Characteristics:
Twin Cam 96 engines are known for their torque and reliability, but require proper maintenance to prevent issues like oil leaks or premature wear.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson is an iconic American motorcycle manufacturer with a history dating back to 1903.
Model Evolution
Road King Evolution:
The Road King model has been a staple in the Harley-Davidson lineup, known for its classic styling and touring capabilities, evolving with engine and chassis updates over the years.
Production
Manufacturing Location:
United States (various Harley-Davidson assembly plants)
🏆 Awards & Recognition
Recognitions
Brand Acclaim:
Harley-Davidson motorcycles consistently receive accolades for their iconic styling, rider experience, and brand loyalty.
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