KIA SPORTAGE (KM) 2006 G 2.0 DOHC Service Repair Manual
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🏷️ Basic Information Identification Make: Kia Model: Sportage Generation: KM Year: 2006 Engine Code: G 2.0 DOHC Codes Product Name: KIA SPORTAGE (KM) 2006 G 2.0 DOHC Service Repair Manual 👋 Introduction Market Position Positioning: Compact SUV segment, known for its value proposition, practicality, and increasing reliability. Competes with models like the Honda CR-V, Toyota RAV4, and Ford Escape of the era. Competitive Analysis Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Mitsubishi Outlander. Key Features Features Of Model: Available with either 2WD or 4WD, spacious interior for its class, comfortable ride, practical for daily use and light off-roading. Manual Value Value Proposition: Essential resource for DIY enthusiasts and professional mechanics to maintain, diagnose, and repair the Kia Sportage KM, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Procedures Page Count Estimated Pages: 1500-2000 (estimated for comprehensive coverage) Manual Type Type: Service and Repair Manual Language Language: English Format Format: Digital (likely PDF, as per common industry practice for this era) 📖 Manual Coverage Systems Covered Engine: 2.0L DOHC (G4GC/G4GC Beta II engine family) - including diagnostics, overhaul, timing, fuel injection, ignition, cooling, lubrication, emissions control Transmission: Manual and Automatic transmission service, overhaul, and diagnostics Drivetrain: Front-wheel drive and All-wheel drive systems, differentials, drive shafts, CV joints Suspension: Front (MacPherson strut) and Rear (Independent multi-link) suspension systems, shock absorbers, springs, bushings, alignment specifications Brakes: Front disc, Rear drum/disc (depending on trim), ABS system, hydraulic lines, calipers, master cylinder Steering: Power steering system, steering column, steering rack/gearbox Electrical: Battery, charging system (alternator), starting system (starter), lighting, fuses, relays, wiring diagrams, body control module (BCM) basics HVAC: Heating, Ventilation, and Air Conditioning system components, operation, and basic troubleshooting Body: Exterior panels, doors, glass, trim, interior components, seat adjustments Chassis: Frame, body structure, torque specifications for chassis components Procedures Included Maintenance: Routine maintenance procedures: oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad replacement, belt inspection/replacement Troubleshooting: Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems, including symptom-based troubleshooting guides Repair: Detailed step-by-step repair instructions for major and minor components, including engine rebuilds, transmission overhauls, brake caliper replacement, suspension component repair, and electrical component replacement Diagnostics: On-Board Diagnostics (OBD-II) system, Diagnostic Trouble Codes (DTCs) listing and interpretation, scan tool usage guidance Special Tools: Identification and usage of specialized tools required for specific repair procedures Technical Depth Depth: Comprehensive: Covers everything from basic scheduled maintenance to complete engine and transmission overhauls, including detailed diagnostics and repair procedures. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) - typical for digital service manuals Print Quality Quality: High-resolution scans and digital native content ensuring clarity of diagrams, text, and images. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) Searchability Text Search: Searchable text content for quick access to specific topics and keywords. Navigation Navigation Features: Hyperlinked table of contents and index for easy navigation. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, DOHC (Double Overhead Camshaft) Engine Code Family: Beta II (G4GC) Displacement: 1998 cc (2.0 Liters) Performance Horsepower: Approx. 139-141 hp @ 6000 rpm (varies slightly by market/tune) Torque: Approx. 136-138 lb-ft @ 4500 rpm (varies slightly by market/tune) Fuel System Fuel Delivery: Electronic Multi-Point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Emission Control Catalytic Converter: Yes, equipped with a catalytic converter. Lubrication Oil Capacity Approx: 4.5 - 4.8 Liters (with filter change) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (with overdrive) Features Transfer Case: Part-time 4WD system with electronic control (optional). Fluid Specifications Manual Fluid: API GL-4 or GL-5, SAE 75W-90 gear oil (check manual for exact specification). Automatic Fluid: Kia Genuine ATF or equivalent Dexron III/Mercon compatible fluid. 📐 Dimensions Exterior Length: Approx. 4,340 mm (170.9 in) Width: Approx. 1,795 mm (70.7 in) Height: Approx. 1,670 mm (65.7 in) (without roof rails) Wheelbase Wheelbase: Approx. 2,630 mm (103.5 in) Weights Curb Weight Approx: 1450 - 1600 kg (depending on drivetrain and options) Cargo Cargo Volume Approx: Approx. 330-350 Liters (behind rear seats), expandable significantly with seats folded. 🛡️ Safety Features Ratings NHTSA Front Impact: Not readily available for this specific model year, but generally performed adequately for its class in its era. IIHS Side Impact: Not readily available for this specific model year. Active Features ABS: Standard or optional depending on trim level. Traction Control: Optional on some models. Passive Features Airbags Front: Driver and passenger front airbags. Airbags Side: Optional side curtain airbags or front side airbags on higher trims. Seatbelts: 3-point seatbelts with pretensioners and load limiters for front occupants, 3-point rear seatbelts. 💡 Technology Features Infotainment Audio System: Basic AM/FM/CD player with 4-6 speakers. Higher trims may offer premium sound systems or optional satellite radio. Navigation: Optional navigation system available on higher trim levels,...
KIA SPORTAGE (KM) 2006 G 2.0 DOHC Service Repair Manual
👋 Introduction
Market Position
Positioning:
Compact SUV segment, known for its value proposition, practicality, and increasing reliability. Competes with models like the Honda CR-V, Toyota RAV4, and Ford Escape of the era.
Competitive Analysis
Competitors:
Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra, Mitsubishi Outlander.
Key Features
Features Of Model:
Available with either 2WD or 4WD, spacious interior for its class, comfortable ride, practical for daily use and light off-roading.
Manual Value
Value Proposition:
Essential resource for DIY enthusiasts and professional mechanics to maintain, diagnose, and repair the Kia Sportage KM, ensuring longevity and optimal performance.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair Procedures
Page Count
Estimated Pages:
1500-2000 (estimated for comprehensive coverage)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, as per common industry practice for this era)
📖 Manual Coverage
Systems Covered
Engine:
2.0L DOHC (G4GC/G4GC Beta II engine family) - including diagnostics, overhaul, timing, fuel injection, ignition, cooling, lubrication, emissions control
Transmission:
Manual and Automatic transmission service, overhaul, and diagnostics
Frame, body structure, torque specifications for chassis components
Procedures Included
Maintenance:
Routine maintenance procedures: oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad replacement, belt inspection/replacement
Troubleshooting:
Diagnostic procedures for common drivability issues, electrical faults, and mechanical problems, including symptom-based troubleshooting guides
Repair:
Detailed step-by-step repair instructions for major and minor components, including engine rebuilds, transmission overhauls, brake caliper replacement, suspension component repair, and electrical component replacement
Identification and usage of specialized tools required for specific repair procedures
Technical Depth
Depth:
Comprehensive: Covers everything from basic scheduled maintenance to complete engine and transmission overhauls, including detailed diagnostics and repair procedures.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format) - typical for digital service manuals
Print Quality
Quality:
High-resolution scans and digital native content ensuring clarity of diagrams, text, and images.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
Searchability
Text Search:
Searchable text content for quick access to specific topics and keywords.
Navigation
Navigation Features:
Hyperlinked table of contents and index for easy navigation.
Not readily available for this specific model year, but generally performed adequately for its class in its era.
IIHS Side Impact:
Not readily available for this specific model year.
Active Features
ABS:
Standard or optional depending on trim level.
Traction Control:
Optional on some models.
Passive Features
Airbags Front:
Driver and passenger front airbags.
Airbags Side:
Optional side curtain airbags or front side airbags on higher trims.
Seatbelts:
3-point seatbelts with pretensioners and load limiters for front occupants, 3-point rear seatbelts.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM/CD player with 4-6 speakers. Higher trims may offer premium sound systems or optional satellite radio.
Navigation:
Optional navigation system available on higher trim levels, typically with a basic touchscreen interface.
Driver Assistance
Cruise Control:
Standard or optional depending on trim.
Connectivity
Auxiliary Input:
May feature an auxiliary audio input jack on some models.
Comfort Features
Climate Control:
Manual or automatic climate control depending on trim.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type used.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Typically around 60,000-100,000 miles (96,000-160,000 km) for iridium or platinum plugs, but check manual for specifics.
Timing Belt Replacement:
This engine uses a timing belt. Interval is crucial and typically around 60,000-100,000 miles (96,000-160,000 km). Failure can cause catastrophic engine damage. Check manual for exact interval and recommended replacement parts (belt, tensioner, idler pulleys, water pump).
Fluid Specifications
Engine Oil Recommendation:
API SM or higher, ILSAC GF-4 or higher, SAE 5W-20 or 5W-30 (check owner's manual for precise viscosity based on climate).
Coolant:
Ethylene Glycol based coolant, typically a green or orange type. Check manual for specific Kia-approved coolant or equivalent.
Brake Fluid:
DOT 3 or DOT 4 (check cap or manual).
Known Issues
Engine Oil Consumption:
Some owners have reported slightly higher oil consumption than expected, emphasizing the need for regular oil level checks.
Suspension Components:
Wear of bushings and ball joints can occur over time, leading to knocking noises or alignment issues.
Heater Core Leaks:
Some instances of heater core leaks have been reported, affecting HVAC performance.
ABS/Sps Warning Lights:
Can sometimes be related to wheel speed sensors or ABS control modules.
📚 Vehicle History
Brand Heritage
Brand Focus:
Kia, a South Korean manufacturer, has a history of producing reliable and value-oriented vehicles, with a growing focus on design and technology.
Model Evolution
Generation Designation:
The KM generation Sportage (also known as the Sportage II) was a significant redesign from its predecessor, moving to a monocoque (unibody) construction for improved ride and handling.
Platform Sharing:
Built on the same platform as the Hyundai Tucson of the same era.
Production
Production Years:
2004-2010 (for the KM generation worldwide, with variations in market introductions).
Manufacturing Locations:
Primary manufacturing was in South Korea.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Specific awards for this model year are not widely publicized, but it generally met safety standards of its time.
Ratings
Consumer Reports:
Consumer Reports ratings for this era of Sportage typically indicated average to above-average reliability, particularly in later years of the KM generation.
Certifications
Emissions Certification:
Meets EPA emissions standards for the respective model year.
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