Mitsubishi Evolution EVO 9 IX 2006 Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX (Evo 9) Year: 2006 Codes Chassis Code: CT9A 👋 Introduction Market Position Segment: Performance Sedan / Rally Homologation Special Target Audience: Enthusiasts, DIY mechanics, owners seeking in-depth maintenance knowledge. Competitive Analysis Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Ralliart, Ford Focus RS Key Features Performance Focus: Renowned for its rally-bred performance, sophisticated AWD system, and potent engine. Diy Orientation: Provides detailed instructions and diagrams essential for do-it-yourself maintenance and repairs. 📋 Manual Details Coverage Areas Scope: Comprehensive service and repair for all major vehicle systems. Page Count Estimated Pages: 2000+ Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: 4G63 MIVEC Turbocharged inline-4 Transmission: 6-speed Manual (GSR), 5-speed Manual (GT) Drivetrain: All-Wheel Drive (AWD) with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC) Suspension: Front MacPherson struts, Rear multi-link independent suspension Brakes: Front Brembo 4-piston calipers, Rear Brembo 2-piston calipers Electrical: Full vehicle electrical system, ECUs, sensors, wiring diagrams Body: Body structure, panels, interior trim, exterior components HVAC: Heating, Ventilation, and Air Conditioning system Fuel: Fuel delivery system, tank, pump, injectors Cooling: Engine cooling system, radiator, thermostat, fans Exhaust: Exhaust manifold, catalytic converter, muffler Steering: Power-assisted rack and pinion steering system Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, spark plugs Diagnosis: Troubleshooting guides, diagnostic trouble codes (DTCs), sensor testing Repair: Engine rebuilds, transmission overhaul, brake component replacement, suspension repair Disassembly: Component removal and installation procedures Reassembly: Component reassembly and torque specifications Specifications: Tightening torques, clearances, fluid capacities, pressure specifications Technical Depth Depth: Factory-level detail for DIY enthusiasts and professional mechanics. Diagnostics: Advanced diagnostics including ECU scanning and interpretation. Troubleshooting: Detailed symptom-based troubleshooting charts. Performance Tuning: Information relevant to engine and drivetrain performance modifications and diagnostics. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Fully searchable text for quick information retrieval. Image Quality: High-resolution illustrations and diagrams. Print Quality Print Readability: Optimized for printing with clear layouts. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Configuration: Inline 4-cylinder, DOHC, 16-valve Displacement: 2.0 Liters (1997 cc) Aspiration: Turbocharged and Intercooled Valvetrain: MIVEC (Mitsubishi Innovative Valve timing Electronic Control) system Performance Horsepower: 286 hp @ 6500 rpm (JDM/USDM spec) Torque: 289 lb-ft @ 3500 rpm (JDM/USDM spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Premium Unleaded Gasoline (91+ Octane Recommended) Fluid Requirements Engine Oil Capacity: 4.5 Liters (4.8 US Quarts) with filter Engine Oil Specification: API SG/SH/SJ or ACEA A2/A3, SAE 5W-30 (or 0W-30, 5W-40 based on climate) Coolant Type: Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors) 🔧 Transmission Standard Type Gsr: 6-speed Manual Transmission Optional Type Gt: 5-speed Manual Transmission Features AWD System: All-Wheel Drive (AWD) with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC) Fluid Requirements Manual Transmission Fluid Spec: API GL-4 (for gearbox), API GL-5 (for transfer case/rear diff, often a specific formulation recommended) Manual Transmission Fluid Capacity: Gearbox: 2.2 L, Transfer Case: 0.6 L, Rear Differential: 1.0 L (approximate, check manual) 📐 Dimensions Exterior Length: 4490 mm (176.8 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.3 in) Weights Curb Weight: 1450-1510 kg (3197-3329 lbs) depending on trim 🛡️ Safety Features Ratings NHTSA Front Impact: Not widely rated, but structural integrity is high. IIHS Side Impact: Not specifically rated, but typical for vehicles of its era. Active Features Acd: Active Center Differential for enhanced traction and handling. S Ayc: Super Active Yaw Control for improved cornering stability. ABS: Anti-lock Braking System Ebd: Electronic Brakeforce Distribution Passive Features Airbags: Driver and Passenger front airbags, optional side airbags. Seatbelts: 3-point front and rear seatbelts with pretensioners. Body Structure: Reinforced safety cell, energy-absorbing crumple zones. 💡 Technology Features Infotainment Audio System: Factory premium audio system, often with CD player and AM/FM radio. Optional Rockford Fosgate system available. Driver Assistance Traction Control: Integrated with AWD system (ACD/S-AYC), and often a separate 'TCL' button for deactivation. Cruise Control: Standard feature on most models. Connectivity Aux Input: Rarely standard, often an aftermarket addition or requires specific trim level. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months (severe driving conditions). Spark Plug Replacement: Approximately every 60,000 miles (NGK Iridium recommended). Timing Belt Replacement: Approximately every 60,000-70,000 miles (or based on condition/mileage). Coolant Replacement: Every 30,000-50,000 miles or 2-3 years. Brake Fluid Flush: Every 2 years regardless of mileage. Fluid Specifications Power Steering Fluid: Dexron III ATF or equivalent. Clutch Fluid: DOT 3 or DOT 4 brake fluid (shared with brake system). Known Issues Engine Wear: Potential for piston ring and cylinder wall wear on high-mileage or poorly...