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Mitsubishi Evolution EVO 9 IX 2006 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX (Evo 9) Year: 2006 Codes Chassis Code: CT9A 👋 Introduction Market Position Segment: Performance Sedan / Rally Homologation Special Target Audience: Enthusiasts, DIY mechanics, owners seeking in-depth maintenance knowledge. Competitive Analysis Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Ralliart, Ford Focus RS Key Features Performance Focus: Renowned for its rally-bred performance, sophisticated AWD system, and potent engine. Diy Orientation: Provides detailed instructions and diagrams essential for do-it-yourself maintenance and repairs. 📋 Manual Details Coverage Areas Scope: Comprehensive service and repair for all major vehicle systems. Page Count Estimated Pages: 2000+ Manual Type Type: Factory Service Manual (FSM) / Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine: 4G63 MIVEC Turbocharged inline-4 Transmission: 6-speed Manual (GSR), 5-speed Manual (GT) Drivetrain: All-Wheel Drive (AWD) with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC) Suspension: Front MacPherson struts, Rear multi-link independent suspension Brakes: Front Brembo 4-piston calipers, Rear Brembo 2-piston calipers Electrical: Full vehicle electrical system, ECUs, sensors, wiring diagrams Body: Body structure, panels, interior trim, exterior components HVAC: Heating, Ventilation, and Air Conditioning system Fuel: Fuel delivery system, tank, pump, injectors Cooling: Engine cooling system, radiator, thermostat, fans Exhaust: Exhaust manifold, catalytic converter, muffler Steering: Power-assisted rack and pinion steering system Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, spark plugs Diagnosis: Troubleshooting guides, diagnostic trouble codes (DTCs), sensor testing Repair: Engine rebuilds, transmission overhaul, brake component replacement, suspension repair Disassembly: Component removal and installation procedures Reassembly: Component reassembly and torque specifications Specifications: Tightening torques, clearances, fluid capacities, pressure specifications Technical Depth Depth: Factory-level detail for DIY enthusiasts and professional mechanics. Diagnostics: Advanced diagnostics including ECU scanning and interpretation. Troubleshooting: Detailed symptom-based troubleshooting charts. Performance Tuning: Information relevant to engine and drivetrain performance modifications and diagnostics. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Fully searchable text for quick information retrieval. Image Quality: High-resolution illustrations and diagrams. Print Quality Print Readability: Optimized for printing with clear layouts. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T Configuration: Inline 4-cylinder, DOHC, 16-valve Displacement: 2.0 Liters (1997 cc) Aspiration: Turbocharged and Intercooled Valvetrain: MIVEC (Mitsubishi Innovative Valve timing Electronic Control) system Performance Horsepower: 286 hp @ 6500 rpm (JDM/USDM spec) Torque: 289 lb-ft @ 3500 rpm (JDM/USDM spec) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Premium Unleaded Gasoline (91+ Octane Recommended) Fluid Requirements Engine Oil Capacity: 4.5 Liters (4.8 US Quarts) with filter Engine Oil Specification: API SG/SH/SJ or ACEA A2/A3, SAE 5W-30 (or 0W-30, 5W-40 based on climate) Coolant Type: Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors) 🔧 Transmission Standard Type Gsr: 6-speed Manual Transmission Optional Type Gt: 5-speed Manual Transmission Features AWD System: All-Wheel Drive (AWD) with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC) Fluid Requirements Manual Transmission Fluid Spec: API GL-4 (for gearbox), API GL-5 (for transfer case/rear diff, often a specific formulation recommended) Manual Transmission Fluid Capacity: Gearbox: 2.2 L, Transfer Case: 0.6 L, Rear Differential: 1.0 L (approximate, check manual) 📐 Dimensions Exterior Length: 4490 mm (176.8 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.3 in) Weights Curb Weight: 1450-1510 kg (3197-3329 lbs) depending on trim 🛡️ Safety Features Ratings NHTSA Front Impact: Not widely rated, but structural integrity is high. IIHS Side Impact: Not specifically rated, but typical for vehicles of its era. Active Features Acd: Active Center Differential for enhanced traction and handling. S Ayc: Super Active Yaw Control for improved cornering stability. ABS: Anti-lock Braking System Ebd: Electronic Brakeforce Distribution Passive Features Airbags: Driver and Passenger front airbags, optional side airbags. Seatbelts: 3-point front and rear seatbelts with pretensioners. Body Structure: Reinforced safety cell, energy-absorbing crumple zones. 💡 Technology Features Infotainment Audio System: Factory premium audio system, often with CD player and AM/FM radio. Optional Rockford Fosgate system available. Driver Assistance Traction Control: Integrated with AWD system (ACD/S-AYC), and often a separate 'TCL' button for deactivation. Cruise Control: Standard feature on most models. Connectivity Aux Input: Rarely standard, often an aftermarket addition or requires specific trim level. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6 months (severe driving conditions). Spark Plug Replacement: Approximately every 60,000 miles (NGK Iridium recommended). Timing Belt Replacement: Approximately every 60,000-70,000 miles (or based on condition/mileage). Coolant Replacement: Every 30,000-50,000 miles or 2-3 years. Brake Fluid Flush: Every 2 years regardless of mileage. Fluid Specifications Power Steering Fluid: Dexron III ATF or equivalent. Clutch Fluid: DOT 3 or DOT 4 brake fluid (shared with brake system). Known Issues Engine Wear: Potential for piston ring and cylinder wall wear on high-mileage or poorly...
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Mitsubishi Evolution EVO 9 IX 2006 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IX (Evo 9)
Year:
2006
Codes
Chassis Code:
CT9A
👋 Introduction
Market Position
Segment:
Performance Sedan / Rally Homologation Special
Target Audience:
Enthusiasts, DIY mechanics, owners seeking in-depth maintenance knowledge.
Competitive Analysis
Competitors:
Subaru Impreza WRX STI, Mitsubishi Lancer Ralliart, Ford Focus RS
Key Features
Performance Focus:
Renowned for its rally-bred performance, sophisticated AWD system, and potent engine.
Diy Orientation:
Provides detailed instructions and diagrams essential for do-it-yourself maintenance and repairs.
📋 Manual Details
Coverage Areas
Scope:
Comprehensive service and repair for all major vehicle systems.
Page Count
Estimated Pages:
2000+
Manual Type
Type:
Factory Service Manual (FSM) / Workshop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine:
4G63 MIVEC Turbocharged inline-4
Transmission:
6-speed Manual (GSR), 5-speed Manual (GT)
Drivetrain:
All-Wheel Drive (AWD) with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC)
Suspension:
Front MacPherson struts, Rear multi-link independent suspension
Brakes:
Front Brembo 4-piston calipers, Rear Brembo 2-piston calipers
Electrical:
Full vehicle electrical system, ECUs, sensors, wiring diagrams
Body:
Body structure, panels, interior trim, exterior components
HVAC:
Heating, Ventilation, and Air Conditioning system
Fuel:
Fuel delivery system, tank, pump, injectors
Cooling:
Engine cooling system, radiator, thermostat, fans
Exhaust:
Exhaust manifold, catalytic converter, muffler
Steering:
Power-assisted rack and pinion steering system
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, spark plugs
Diagnosis:
Troubleshooting guides, diagnostic trouble codes (DTCs), sensor testing
Repair:
Engine rebuilds, transmission overhaul, brake component replacement, suspension repair
Disassembly:
Component removal and installation procedures
Reassembly:
Component reassembly and torque specifications
Specifications:
Tightening torques, clearances, fluid capacities, pressure specifications
Technical Depth
Depth:
Factory-level detail for DIY enthusiasts and professional mechanics.
Diagnostics:
Advanced diagnostics including ECU scanning and interpretation.
Troubleshooting:
Detailed symptom-based troubleshooting charts.
Performance Tuning:
Information relevant to engine and drivetrain performance modifications and diagnostics.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Fully searchable text for quick information retrieval.
Image Quality:
High-resolution illustrations and diagrams.
Print Quality
Print Readability:
Optimized for printing with clear layouts.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T
Configuration:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
2.0 Liters (1997 cc)
Aspiration:
Turbocharged and Intercooled
Valvetrain:
MIVEC (Mitsubishi Innovative Valve timing Electronic Control) system
Performance
Horsepower:
286 hp @ 6500 rpm (JDM/USDM spec)
Torque:
289 lb-ft @ 3500 rpm (JDM/USDM spec)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane Recommended)
Fluid Requirements
Engine Oil Capacity:
4.5 Liters (4.8 US Quarts) with filter
Engine Oil Specification:
API SG/SH/SJ or ACEA A2/A3, SAE 5W-30 (or 0W-30, 5W-40 based on climate)
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol-based coolant with corrosion inhibitors)
🔧 Transmission
Standard
Type Gsr:
6-speed Manual Transmission
Optional
Type Gt:
5-speed Manual Transmission
Features
AWD System:
All-Wheel Drive (AWD) with Active Center Differential (ACD) and Super Active Yaw Control (S-AYC)
Fluid Requirements
Manual Transmission Fluid Spec:
API GL-4 (for gearbox), API GL-5 (for transfer case/rear diff, often a specific formulation recommended)
Manual Transmission Fluid Capacity:
Gearbox: 2.2 L, Transfer Case: 0.6 L, Rear Differential: 1.0 L (approximate, check manual)
📐 Dimensions
Exterior
Length:
4490 mm (176.8 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2625 mm (103.3 in)
Weights
Curb Weight:
1450-1510 kg (3197-3329 lbs) depending on trim
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not widely rated, but structural integrity is high.
IIHS Side Impact:
Not specifically rated, but typical for vehicles of its era.
Active Features
Acd:
Active Center Differential for enhanced traction and handling.
S Ayc:
Super Active Yaw Control for improved cornering stability.
ABS:
Anti-lock Braking System
Ebd:
Electronic Brakeforce Distribution
Passive Features
Airbags:
Driver and Passenger front airbags, optional side airbags.
Seatbelts:
3-point front and rear seatbelts with pretensioners.
Body Structure:
Reinforced safety cell, energy-absorbing crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory premium audio system, often with CD player and AM/FM radio. Optional Rockford Fosgate system available.
Driver Assistance
Traction Control:
Integrated with AWD system (ACD/S-AYC), and often a separate 'TCL' button for deactivation.
Cruise Control:
Standard feature on most models.
Connectivity
Aux Input:
Rarely standard, often an aftermarket addition or requires specific trim level.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months (severe driving conditions).
Spark Plug Replacement:
Approximately every 60,000 miles (NGK Iridium recommended).
Timing Belt Replacement:
Approximately every 60,000-70,000 miles (or based on condition/mileage).
Coolant Replacement:
Every 30,000-50,000 miles or 2-3 years.
Brake Fluid Flush:
Every 2 years regardless of mileage.
Fluid Specifications
Power Steering Fluid:
Dexron III ATF or equivalent.
Clutch Fluid:
DOT 3 or DOT 4 brake fluid (shared with brake system).
Known Issues
Engine Wear:
Potential for piston ring and cylinder wall wear on high-mileage or poorly maintained engines. MIVEC system can sometimes be sensitive to oil quality.
Turbocharger:
Oil starvation or contamination can lead to premature turbo failure; proper cool-down procedures are crucial.
Acd Pump:
ACD pump and sensors can fail over time, leading to AWD system faults.
Suspected Issues:
Clutch wear, differential wear, aging rubber bushings and hoses are common for vehicles of this age.
📚 Vehicle History
Brand Heritage
Rally Origins:
Direct descendant of Mitsubishi's successful World Rally Championship (WRC) cars.
Model Evolution
Generation Ix:
The final iteration of the legendary Lancer Evolution VII-IX platform, representing a peak in its development.
Key Updates Ix:
Introduction of MIVEC engine technology, revised turbocharger, improved interior and exterior styling compared to Evo VIII.
Production
Production Period:
2005-2007
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Car And Driver:
Frequently appeared on Car and Driver's '10Best' lists in previous generations, establishing its benchmark status.
Enthusiast Acclaim:
Widely regarded by automotive media and enthusiasts as one of the greatest performance sedans ever produced.
Certifications
Manual Accuracy:
Authentic factory documentation ensuring accuracy and completeness.
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