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Mitsubishi L200 Triton 2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: L200 Triton Year: 2006 Codes Platform Code: KA/KB/KC Chassis Code: K74T (example, specific to the generation) 👋 Introduction Market Position Market Segment: Mid-size pickup truck, popular for utility, off-roading, and commercial use. Competitive Analysis Key Competitors: Toyota Hilux, Nissan Navara (Frontier), Ford Ranger, Isuzu D-Max, Chevrolet Colorado. Key Features Vehicle Vehicle Body Styles: Single Cab, Double Cab, Club Cab configurations typically available. Vehicle Drivetrain: Rear-wheel drive (RWD) and selectable four-wheel drive (4WD) typically offered. Key Features Manual Manual Target Audience: DIY enthusiasts, home mechanics, professional technicians, workshop owners. Manual Value Proposition: Empowers users to perform repairs, maintenance, and diagnostics, saving money and extending vehicle life. 📋 Manual Details Coverage Areas Coverage General: Comprehensive service, repair, and maintenance for the Mitsubishi L200 Triton 2006 model. Coverage Regions: Global, as the L200 Triton is an international model. Page Count Page Count Estimate: Variable, potentially up to 5GB in file size. Typically workshop manuals are hundreds, if not over a thousand pages when printed. Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format Delivery: Digital Download (PDF, ZIP, RAR, or EXE) 📖 Manual Coverage Systems Covered Systems Engine: Engine Overhaul & Rebuilding, Engine Mechanical, Engine Coolant, Engine Control System, Emission Control Systems, Fuel System, Fuel Pump, Fuel Injector, Ignition System, Lubrication System, Cooling System, Radiator Assy, Water Pump Assy, Thermostat, Serpentine Belt Routings With Diagrams, Timing Belt Service Procedures, Firing Orders, Complete Torques SPECIFICS. Systems Transmission: Transmission Removal & Installation, Transmission In Car Servicing, Manual Transaxle System, Manual Transaxle Oil, Manual Transaxle Assy, Automatic Transaxle Fluid, Automatic Transaxle Assy, Torque Converter Clutch. Systems Drivetrain: Drive Shaft, Front Drive Shaft, Rear Axle Hub, Front Axle Hub, Differential Case Assy, U-Joint AND CV-Joint Service Procedures. Systems Brakes: Brakes, Brake System, Brake Pedal, Brake Master Cylinder, Brake Fluid, Brake Booster, Brake Actuator, Parking Brake, Parking Brake Cable, Parking Brake Lever, Front Brake, Rear Brake, Brake Servicing Producers. Systems Suspension Steering: Suspension, Front Suspension System, Front Suspension Arm, Front Suspension, Rear Suspension System, Rear Suspension, Front Wheel Alignment, Rear Wheel Alignment, Steering System, Steering Sensor, Steering Column, Power Steering, Power Steering Link Assy, Front Stabilizer Bar. Systems Electrical: Wiring Diagrams, Complete Wiring Diagrams, Wire Harness Repair, Charging System, Starter System, Starter Switch, Starter Assy, Ignition System, Lighting System, Combination Meter, Instrument Panel, Horn, Horn Button Assy, Wiper And Washer System, Wiper & Washer, Windshield Wiper Switch Assy, Windshield Wiper Motor Assy, Wiper Rubber, Rear Wiper Rubber, Rear Wiper Motor Assy, Washer Nozzle, Antenna Cord Sub-Assy, Amplifier Antenna Assy, Audio & Visual System, Radio Receiver Assy, Power Window Control System, Power Mirror Control System, Power Door Lock Control System. Systems Body Chassis: Body Repair, Exterior Components, Interior Components, Sunroofs, Sun Roof, Roof Headlining, Roof Drip Side Finish Moulding, Hood, Back Door, Back Door Glass, Back Door Garnish, Front Bumper, Rear Bumper, Side Mudguard, Fender Panel Mudguard, Windshield Glass, Front Door, Rear Door, Front Door Glass Weatherstrip, Rear Door Glass Weatherstrip, License Plate Lamp Assy, Side Turn Signal Lamp Assy, Side Air Bag Sensor Assy, Center Air Bag Sensor Assy, Yaw Rate Sensor, Seat Position Air Bag Sensor, Air Bag Sensor Rear, Air Bag Sensor Front, Curtain Shield Air Bag Assy, Passenger Air Bag Assy, Front Seat Airbag Assy. Systems Climate Control: Air Conditioning System, Air Conditioning Blower Assy, Air Conditioning Amplifier Assy, Air Conditioner Refrigerant, Heater Radiator Assy, Heater Or Boost Ventilator Control, Heater & Air Conditioner. Procedures Included Procedures Maintenance: Factory Maintenance Schedules & Charts, Preventative Maintenance, Fluid Capacities, Lubrication, Oil Filter Replacement, Air Filter Replacement, Spark Plug Replacement. Procedures Repair: Engine Repair, Transmission Repair, Brake System Repair, Suspension Component Replacement, Steering Component Replacement, Electrical Component Diagnosis and Repair, Body Panel Repair, Interior Trim Removal and Installation, HVAC System Service. Procedures Troubleshooting: Troubleshooting & Diagnostics, Trouble Codes, Computer Diagnostic Trouble Tree Charts, Engine Performance Issues, Starting Problems, Electrical Fault Finding, Driveability Issues. Procedures Rebuilding: Engine Rebuilding, Transmission Rebuilding, Differential Rebuilding, Brake Caliper Rebuilding. Procedures Diagnostics: Computer Diagnostic Codes, System-Specific Diagnostics, Fault Code Interpretation, Live Data Analysis (where applicable). Procedures Adjustments: Valve Clearance Adjustment, Wheel Alignment Procedures, Parking Brake Adjustment. Procedures Installation: Component Installation, Accessory Installation (potentially). Technical Depth Depth Level: Detailed, factory-level technical information suitable for professional technicians and advanced DIY users. Diagnostics Complexity: Advanced diagnostics including wiring diagrams, sensor data interpretation, and fault code troubleshooting. Repair Complexity: Covers everything from routine maintenance to complete engine and transmission rebuilds. Illustrations Diagrams: Hundreds of illustrations, exploded views, and vacuum diagrams to aid in repair and diagnosis. 📊 Manual Specifications File Format File Format Primary: PDF File Format Delivery Options: ZIP, RAR, EXE (may require unzipping software like WinZip or WinRAR) File Format Compatibility: Compatible with all major operating systems (Windows, Linux, Mac) and any PDF reader. File Format Restrictions: No printing or saving restrictions, printable on any...
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Type: Truck
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Sku: 487242
Collecties: ALL Mitsubishi

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Mitsubishi L200 Triton 2006 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
L200 Triton
Year:
2006
Codes
Platform Code:
KA/KB/KC
Chassis Code:
K74T (example, specific to the generation)
👋 Introduction
Market Position
Market Segment:
Mid-size pickup truck, popular for utility, off-roading, and commercial use.
Competitive Analysis
Key Competitors:
Toyota Hilux, Nissan Navara (Frontier), Ford Ranger, Isuzu D-Max, Chevrolet Colorado.
Key Features Vehicle
Vehicle Body Styles:
Single Cab, Double Cab, Club Cab configurations typically available.
Vehicle Drivetrain:
Rear-wheel drive (RWD) and selectable four-wheel drive (4WD) typically offered.
Key Features Manual
Manual Target Audience:
DIY enthusiasts, home mechanics, professional technicians, workshop owners.
Manual Value Proposition:
Empowers users to perform repairs, maintenance, and diagnostics, saving money and extending vehicle life.
📋 Manual Details
Coverage Areas
Coverage General:
Comprehensive service, repair, and maintenance for the Mitsubishi L200 Triton 2006 model.
Coverage Regions:
Global, as the L200 Triton is an international model.
Page Count
Page Count Estimate:
Variable, potentially up to 5GB in file size. Typically workshop manuals are hundreds, if not over a thousand pages when printed.
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format Delivery:
Digital Download (PDF, ZIP, RAR, or EXE)
📖 Manual Coverage
Systems Covered
Systems Engine:
Engine Overhaul & Rebuilding, Engine Mechanical, Engine Coolant, Engine Control System, Emission Control Systems, Fuel System, Fuel Pump, Fuel Injector, Ignition System, Lubrication System, Cooling System, Radiator Assy, Water Pump Assy, Thermostat, Serpentine Belt Routings With Diagrams, Timing Belt Service Procedures, Firing Orders, Complete Torques SPECIFICS.
Systems Transmission:
Transmission Removal & Installation, Transmission In Car Servicing, Manual Transaxle System, Manual Transaxle Oil, Manual Transaxle Assy, Automatic Transaxle Fluid, Automatic Transaxle Assy, Torque Converter Clutch.
Systems Drivetrain:
Drive Shaft, Front Drive Shaft, Rear Axle Hub, Front Axle Hub, Differential Case Assy, U-Joint AND CV-Joint Service Procedures.
Systems Brakes:
Brakes, Brake System, Brake Pedal, Brake Master Cylinder, Brake Fluid, Brake Booster, Brake Actuator, Parking Brake, Parking Brake Cable, Parking Brake Lever, Front Brake, Rear Brake, Brake Servicing Producers.
Systems Suspension Steering:
Suspension, Front Suspension System, Front Suspension Arm, Front Suspension, Rear Suspension System, Rear Suspension, Front Wheel Alignment, Rear Wheel Alignment, Steering System, Steering Sensor, Steering Column, Power Steering, Power Steering Link Assy, Front Stabilizer Bar.
Systems Electrical:
Wiring Diagrams, Complete Wiring Diagrams, Wire Harness Repair, Charging System, Starter System, Starter Switch, Starter Assy, Ignition System, Lighting System, Combination Meter, Instrument Panel, Horn, Horn Button Assy, Wiper And Washer System, Wiper & Washer, Windshield Wiper Switch Assy, Windshield Wiper Motor Assy, Wiper Rubber, Rear Wiper Rubber, Rear Wiper Motor Assy, Washer Nozzle, Antenna Cord Sub-Assy, Amplifier Antenna Assy, Audio & Visual System, Radio Receiver Assy, Power Window Control System, Power Mirror Control System, Power Door Lock Control System.
Systems Body Chassis:
Body Repair, Exterior Components, Interior Components, Sunroofs, Sun Roof, Roof Headlining, Roof Drip Side Finish Moulding, Hood, Back Door, Back Door Glass, Back Door Garnish, Front Bumper, Rear Bumper, Side Mudguard, Fender Panel Mudguard, Windshield Glass, Front Door, Rear Door, Front Door Glass Weatherstrip, Rear Door Glass Weatherstrip, License Plate Lamp Assy, Side Turn Signal Lamp Assy, Side Air Bag Sensor Assy, Center Air Bag Sensor Assy, Yaw Rate Sensor, Seat Position Air Bag Sensor, Air Bag Sensor Rear, Air Bag Sensor Front, Curtain Shield Air Bag Assy, Passenger Air Bag Assy, Front Seat Airbag Assy.
Systems Climate Control:
Air Conditioning System, Air Conditioning Blower Assy, Air Conditioning Amplifier Assy, Air Conditioner Refrigerant, Heater Radiator Assy, Heater Or Boost Ventilator Control, Heater & Air Conditioner.
Procedures Included
Procedures Maintenance:
Factory Maintenance Schedules & Charts, Preventative Maintenance, Fluid Capacities, Lubrication, Oil Filter Replacement, Air Filter Replacement, Spark Plug Replacement.
Procedures Repair:
Engine Repair, Transmission Repair, Brake System Repair, Suspension Component Replacement, Steering Component Replacement, Electrical Component Diagnosis and Repair, Body Panel Repair, Interior Trim Removal and Installation, HVAC System Service.
Procedures Troubleshooting:
Troubleshooting & Diagnostics, Trouble Codes, Computer Diagnostic Trouble Tree Charts, Engine Performance Issues, Starting Problems, Electrical Fault Finding, Driveability Issues.
Procedures Rebuilding:
Engine Rebuilding, Transmission Rebuilding, Differential Rebuilding, Brake Caliper Rebuilding.
Procedures Diagnostics:
Computer Diagnostic Codes, System-Specific Diagnostics, Fault Code Interpretation, Live Data Analysis (where applicable).
Procedures Adjustments:
Valve Clearance Adjustment, Wheel Alignment Procedures, Parking Brake Adjustment.
Procedures Installation:
Component Installation, Accessory Installation (potentially).
Technical Depth
Depth Level:
Detailed, factory-level technical information suitable for professional technicians and advanced DIY users.
Diagnostics Complexity:
Advanced diagnostics including wiring diagrams, sensor data interpretation, and fault code troubleshooting.
Repair Complexity:
Covers everything from routine maintenance to complete engine and transmission rebuilds.
Illustrations Diagrams:
Hundreds of illustrations, exploded views, and vacuum diagrams to aid in repair and diagnosis.
📊 Manual Specifications
File Format
File Format Primary:
PDF
File Format Delivery Options:
ZIP, RAR, EXE (may require unzipping software like WinZip or WinRAR)
File Format Compatibility:
Compatible with all major operating systems (Windows, Linux, Mac) and any PDF reader.
File Format Restrictions:
No printing or saving restrictions, printable on any computer and printer.
Print Quality
Print Quality:
High quality, designed for clear printing and readability.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
Storage
Storage Requirements:
Sufficient storage space required (up to 5GB). User is responsible for saving the file after download; no lifetime storage provided by seller.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Commonly a 4-cylinder diesel engine. Specific variants include 4D56 (2.5L DI-D Common Rail) and potentially others depending on the market.
Displacement:
Typically 2.5 Liters (2477 cc for 4D56), but other engine options may exist globally.
Horsepower:
Varies by engine and market, but often in the range of 110-136 HP (82-101 kW) for the 4D56.
Torque:
Varies by engine and market, but often in the range of 200-250 lb-ft (270-340 Nm) for the 4D56.
Performance
Fuel Induction:
Common Rail Direct Injection (DI-D) for modern diesel variants.
Fuel System
Fuel Type:
Diesel
Turbocharging:
Typically turbocharged and intercooled.
🔧 Transmission
Standard
Standard Transmission Type:
5-speed Manual Transmission
Optional
Optional Transmission Type:
4-speed Automatic Transmission (often INVECS-II)
Features
4Wd System:
Easy Select 4WD (part-time, manual or electronic engagement) or Super Select 4WD (full-time with center differential, depending on trim).
📐 Dimensions
Exterior
Length:
Varies by body style and market, typically around 5000-5200 mm.
Width:
Varies by market, typically around 1770-1800 mm.
Height:
Varies by body style and market, typically around 1700-1760 mm.
Weights
Curb Weight:
Varies by configuration, typically 1700-1900 kg.
Gross Vehicle Weight Rating:
Varies by configuration, typically 2600-2800 kg.
🛡️ Safety Features
Ratings
Ancap Rating:
Ratings vary by year and region. Early models may have lower ratings compared to later generations. Refer to specific crash test data for the 2006 model in the relevant market.
Active Features
Active Safety Features:
ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution).
Passive Features
Passive Safety Features:
Driver and passenger airbags, seatbelt pretensioners, reinforced cabin structure.
Airbag Availability:
Standard driver and passenger airbags, potentially side airbags on higher trims.
💡 Technology Features
Infotainment
Infotainment System:
Basic factory audio systems with AM/FM radio and CD player. Higher trims might offer more advanced audio or speaker configurations.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Primarily ABS and EBD. Parking sensors or rearview cameras were generally not standard or widely available on this generation in all markets.
Connectivity
Connectivity Options:
Auxiliary input for audio devices may be present on some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles (12,000 - 16,000 km) or 6-12 months, depending on driving conditions and oil type. Refer to specific manual for exact intervals.
Air Filter Replacement:
Typically every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on conditions.
Fuel Filter Replacement:
For diesel, typically every 30,000 - 45,000 miles (48,000 - 72,000 km).
Timing Belt Replacement:
For engines with a timing belt, typically around 60,000 - 100,000 miles (96,000 - 160,000 km). The 4D56 engine commonly uses a timing belt.
Fluid Specifications
Engine Oil Specification:
API CI-4 or ACEA E7/E5 for diesel engines, viscosity grade typically 5W-30 or 10W-30. Consult manual for precise specification.
Coolant Specification:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Refer to manual for Mitsubishi specific coolant type (e.g., DiaQueen Super Long Life Coolant).
Transmission Fluid Manual:
GL-4 or GL-5 gear oil for manual transmissions, viscosity typically 75W-90.
Transmission Fluid Automatic:
Dexron III or equivalent for automatic transmissions. Refer to manual for Mitsubishi specific fluid (e.g., DiaQueen ATF-J2).
Brake Fluid Specification:
DOT 3 or DOT 4.
Power Steering Fluid:
ATF Dexron III or a specific power steering fluid. Refer to manual.
Known Issues
Common Issues Engine:
Potential for turbocharger issues, injector problems in high-mileage diesel engines, glow plug failure. Ecu and sensor issues can occur.
Common Issues Transmission:
Wear in manual clutch components, potential for automatic transmission torque converter lock-up issues or solenoid failures.
Common Issues Suspension Steering:
Worn ball joints, tie rod ends, and bushings due to load and off-road use. Power steering pump leaks can occur.
Common Issues Electrical:
Corroded electrical connectors, issues with the ABS sensor rings, wiring harness chafing, alternator or starter motor wear.
Common Issues Body:
Rust and corrosion, particularly in areas with harsh climates or road salt. Door seal degradation, tailgate issues.
📚 Vehicle History
Brand Heritage
Mitsubishi Heritage:
Mitsubishi Motors has a long history in automotive manufacturing, with a strong presence in SUVs and pickup trucks, particularly in global markets.
Model Evolution
L200 History:
The L200 (also known as Triton, Mighty Max, Strada, etc., depending on the market) is one of Mitsubishi's longest-running and most successful model lines, originating in the late 1970s.
Generation Covered:
This manual covers the fourth generation (2005-2015), often referred to by its design codename 'Project Global' and marketed as the Triton in many regions.
Production
Production Locations:
Assembly primarily in Thailand, but also other plants globally depending on market specific production agreements.
🏆 Awards & Recognition
Recognitions
Pickup Truck Awards:
The L200/Triton has consistently been a strong performer in pickup truck segment awards and 'best value' lists in various international markets due to its durability and capability.
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