🏷️ Basic Information Identification Make: Ski-Doo Brand: BRP (Bombardier Recreational Products) Model: REV Chassis Snowmobile Model Line: REV Codes Chassis Code: REV Product Identifier: 2006 Ski-Doo BRP REV Chassis Snowmobile Service Repair Workshop Manual PDF Download 👋 Introduction Market Position Segment: Performance Snowmobiles (REV chassis represented a significant redesign in ergonomics and handling). Reputation: The REV chassis was highly regarded for its rider-forward positioning, improved ergonomics, and agility, setting a new standard in snowmobile design. Competitive Analysis Competitors 2006: Arctic Cat (M-Series, F-Series), Polaris (RMK, Switchback), Yamaha (Phazer, Vector). Key Features Vehicle Chassis Innovation: Rider-forward ergonomics, centralized mass, and an open cockpit design for enhanced control and maneuverability. Key Features Manual Completeness: Essential resource for owners and technicians to maintain, diagnose, and repair the 2006 REV chassis snowmobiles. Illustration Quality: Illustrated with clear, step-by-step instructions to guide users through complex procedures. 📋 Manual Details Coverage Areas Systems Covered: Engine (all variants), Fuel System, Ignition System, Drive System, Suspension (front and rear), Steering, Brakes, Electrical System, Chassis, Bodywork, Cooling System, Exhaust System, Lubrication System, Tune-up, Troubleshooting, Specifications. Page Count Total Pages: 503 Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed breakdown, inspection, and repair of Rotax 2-stroke engines (e.g., 500SS, 600 H.O. SDI, 700, 800 H.O.) including cylinder head, piston, crankshaft, connecting rods, and valve train (where applicable). Fuel System: Diagnosis and repair of carburetion (Mikuni), fuel injection (SDI systems), fuel pumps, fuel lines, filters, and throttle bodies. Ignition System: Testing and troubleshooting of ignition coils, CDI units, spark plugs, and associated wiring. Drive System: CVT clutch service (primary and secondary), belt replacement, gearbox, chaincase lubrication and adjustment, track drive, and skid frame. Suspension: Front ski suspension (e.g., Pro-Action, SC-4) component inspection, bearing service, shock absorber repair and adjustment, ski and spindle service. Steering: Handlebar assembly, steering post, tie rods, ski carbides, and steering system linkage. Brakes: Hydraulic brake system service, caliper overhaul, brake pad replacement, brake fluid bleeding, and disc inspection. Electrical System: Wiring diagrams, starter motor, lighting, gauge clusters, battery maintenance, rectifier/regulator, and diagnostic procedures. Cooling System: Antifreeze specifications, radiator service, water pump inspection, and thermostat replacement. Exhaust System: Muffler and pipe inspection, gasket replacement, and heat shield maintenance. Procedures Included Maintenance: Scheduled maintenance, lubrication, filter changes, belt inspection/replacement, spark plug replacement, track tension adjustment, and general cleaning. Troubleshooting: Step-by-step diagnostic guides for common and uncommon issues, fault codes, and performance problems. Repair: Detailed instructions for component removal, overhaul, replacement, and reassembly across all major systems. Tune Up: Carburetor adjustment, ignition timing verification (if applicable), and general performance optimization. Special Tools: Identification and usage instructions for specialized tools required for specific repairs and adjustments. Technical Depth Depth: Comprehensive: Covers everything from basic owner maintenance to advanced engine rebuilds, electrical diagnostics, and suspension tuning. Diagnostic Capabilities: Includes diagnostic flowcharts and procedures for identifying root causes of performance issues and system failures. Specifications Accuracy: Provides precise torque values, clearances, fluid capacities, and electrical specifications. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, enabling quick access to information. Print Quality Image Resolution: High-resolution illustrations and diagrams for clarity. Binding Type Binding: N/A (Digital Download - PDF) Paper Type Paper: N/A (Digital Download - PDF) ⚙️ Engine Specifications Primary Engine Engine Family: Rotax 2-Stroke Engine Configurations: Multiple engine options likely available for 2006 REV chassis, including but not limited to: 500SS, 600 H.O. SDI (Sequential Fuel Injection), 700, 800 H.O. Performance Typical Horsepower Range: Varies by engine, typically from 90 HP (500SS) to 140+ HP (800 H.O.). Precise figures depend on specific engine variant. Typical Torque Range: Engine-dependent, providing strong low-end and mid-range power for snowmobiling. Fuel System Carbureted Engines: Likely equipped with Mikuni VM Series or similar carburetor systems; requiring specific jetting and tuning. Sdi Engines: Sequential Fuel Injection (SDI) systems for improved fuel efficiency, power delivery, and emissions control. May include specific diagnostic tools. Recommended Fuel: Typically 87-91 Octane Unleaded Gasoline. Check manual for specific requirements per engine. SDI engines may have tighter tolerances. Lubrication Oil Injection System: DPI (Direct Precision Injection) or similar automatic oil injection systems. Manual covers oil pump calibration and service. Recommended Oil: BRP XPS Synthetic 2-Stroke Oil or equivalent API-TC certified oil. Specific grades may be noted. 🔧 Transmission Standard Type: CVT (Continuously Variable Transmission) Clutch System: Team TSS (Primary) and Comet (Secondary) clutches, or similar BRP proprietary designs. Manual covers clutch inspection, belt replacement, and weight/spring tuning. Optional Reverse: Mechanical reverse engaged via a lever on certain models, or electronic reverse on specific variants. Features Gearbox Fluid: Manual will specify required gearbox oil type and capacity. Typically specialized synthetic gear oil. Chaincase: Chaincase lubrication and tension adjustment procedures. 📐 Dimensions Exterior Length: Varies by specific model (e.g., MXZ, Summit, GSX), but REV chassis generally around 100-115 inches...