Market Position:
The SsangYong Rexton Y250 positioned as a capable and rugged mid-size SUV, often competing in segments that value durability and utility. This manual is targeted towards owners and independent repair shops seeking comprehensive factory-level information for maintenance and repair.
Vehicle Type:
Body-on-frame SUV
Competitive Analysis:
While SsangYong vehicles may have a niche market, the Rexton Y250 competes with other body-on-frame SUVs and some unibody SUVs of its era, offering a blend of off-road capability and passenger comfort. The availability of a detailed service manual is crucial for maintaining these vehicles, as specialized knowledge is often required.
Key Features:
This workshop manual provides instant access to factory-level repair information, covering all major vehicle systems. Its comprehensive nature and digital format offer convenience and significant cost savings compared to traditional printed manuals or dealership services. The inclusion of electrical diagrams, troubleshooting guides, and detailed procedures makes it an invaluable resource.
Coverage Areas:
General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection, Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle
Manual Scope:
This is a factory-level comprehensive service and repair manual, designed for use by qualified technicians. It covers everything from routine maintenance to complete engine and transmission overhauls.
Target Audience:
Technicians, mechanics, and DIY enthusiasts with a strong understanding of automotive repair.
Page Count:
Hundreds to Thousands
Manual Type:
Workshop Service Repair Manual
Manual Content Focus:
Repair and service focused, providing technical specifications, diagnostic procedures, and step-by-step repair instructions.
File Delivery:
Instant Download
Systems Covered:
Engine (all aspects including fuel injection and control systems), Transmission (manual and automatic, if applicable), Brakes (hydraulic and electronic systems), Electrical System (comprehensive wiring diagrams, component testing), Suspension (front and rear systems, components, alignment), Steering (power steering system, components), Cooling System (radiator, thermostat, fans, coolant types), Fuel System (tank, pump, lines, injectors), Emission System (components, diagnosis), HVAC (heating, ventilation, and air conditioning), Chassis and Body (structural components, panels), Restraint System (airbags, seatbelts), Interior (trim, controls), Drivetrain (differentials, axles, driveshafts)
Drivetrain Components:
Detailed coverage of front and rear differentials, transfer case (if applicable for AWD models), driveshafts, CV joints, and wheel bearings, including lubrication, inspection, and repair procedures.
Chassis Body Systems:
Frame construction, body panels, doors, hood, tailgate, bumpers, glass, seals, and related hardware. Includes repair procedures for common collision damage and corrosion prevention.
Procedures Included:
Preventive maintenance schedules, troubleshooting guides for common issues, detailed repair procedures for all major components, diagnostic procedures for engine and electronic systems, removal and installation of parts, component testing and calibration, fluid changes and specifications, torque specifications for critical fasteners, electrical system diagnostics including circuit tracing, bodywork repair guidance, safety system checks and repairs, air conditioning system servicing
Specific Repair Procedures:
Detailed, step-by-step instructions for component removal, disassembly, inspection, repair, reassembly, and installation, including specific torque values, clearances, and adjustment procedures for all covered systems.
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment, including camber, caster, and toe angles, and the adjustment process.
Brake System Repair:
Detailed procedures for brake pad and rotor replacement, caliper service, brake line and hose replacement, master cylinder and brake booster service, and bleeding the brake system.
Technical Depth:
Factory-level technical detail, including diagnostic trouble codes (DTCs), sensor data interpretation, precise repair instructions, and component specifications. Suitable for professional technicians as well as skilled DIY enthusiasts.
Diagnostic Procedures:
In-depth diagnostic flowcharts, symptom-to-cause analysis, and specific diagnostic trouble code (DTC) explanations and troubleshooting steps for engine management, transmission control, ABS, airbag systems, and other electronic modules.
Wiring Diagrams:
Comprehensive and clear wiring diagrams for all electrical systems, including power distribution, lighting, engine control, transmission control, ABS, airbags, infotainment, and comfort systems.
Primary Engine:
Likely a Mercedes-Benz sourced diesel engine (e.g., 2.7L OM664 or similar common rail diesel) for the Y250 platform, although gasoline variants may exist depending on market. Specific engine codes are not provided, but the manual covers 'Engine Service / Repair' and 'Fuel Injection' extensively.
Performance Details:
Detailed specifications for horsepower, torque, engine RPM ranges, and performance tuning parameters are expected to be included within the 'Engine Service / Repair' and 'Engine Control System' sections. This would encompass information relevant to naturally aspirated and turbocharged variants.
Engine Torque:
Specific torque output figures for the engine at various RPMs are a standard inclusion in factory service manuals, vital for performance analysis and diagnostics.
Engine Horsepower:
Horsepower ratings for the specific engine variants used in the 2006 Rexton Y250 are detailed within the engine service sections.
Fuel System Description:
The manual covers 'Fuel Injection' and 'Fuel System' in detail, indicating comprehensive coverage of common rail diesel injection systems (likely) or gasoline fuel injection systems, including fuel pump pressures, injector specifications, fuel filter replacement, and diagnostic procedures for fuel delivery issues.
Diesel Injection Details:
Specifics on common rail diesel injection system components, including pump, injectors, pressure sensors, and rail pressure control, along with diagnostic procedures.
Engine Codes:
While specific engine codes (e.g., OM664, G27DTP) are not listed, the manual provides detailed information for likely diesel engines (e.g., 2.7L) used in the Rexton Y250. The coverage of fuel injection and engine control systems indicates in-depth data for these specific powertrains.
Standard Transmission:
Information for both manual and automatic transmissions is implied by 'Transmission Service / Repair'. For the Y250 Rexton, this would commonly include a 5-speed manual or a 5-speed automatic transmission, likely sourced from Mercedes-Benz.
Optional Transmission:
While not explicitly stated, it's common for SUVs of this era to offer different automatic transmission options or potentially a different gear count. The manual is comprehensive enough to cover these possibilities.
Transmission Features:
Coverage would likely include gear ratios, torque converter operation (for automatics), clutch operation (for manuals), transmission fluid types and capacities, electronic control modules, and diagnostic procedures for shifting anomalies or performance issues.
Transmission Fluid Type:
The correct type of automatic transmission fluid (ATF) or manual transmission fluid (MTF) required, including any specific OEM or industry standards, will be clearly stated.
Transmission Codes:
Likely covers Mercedes-Benz sourced transmissions such as the 722.6 (5G-Tronic) automatic or manual gearboxes, with specific internal codes not provided but detailed service procedures applicable to these units.
Exterior Dimensions:
Specific exterior dimensions (length, width, height, wheelbase) are not provided in the product description but would be found in the 'Specifications' or 'Chassis / Body' sections of the manual.
Interior Dimensions:
Interior dimensions, seating capacity, and cargo volume are typically detailed in the 'Specifications' or 'Chassis / Body' sections of a workshop manual, though not explicitly listed in the product details.
Weight Specifications:
Curb weight, gross vehicle weight (GVW), and towing capacities would be found within the 'Specifications' section of the manual. This is critical information for safe operation and maintenance.
Towing Capacity:
Towing capacity specifications and related safety information would be available in the 'Specifications' section, crucial for proper usage of the Rexton Y250.
Safety Ratings:
Safety ratings (e.g., NHTSA, Euro NCAP) for the 2006 Rexton Y250 are not provided. However, the manual covers the 'Restraint System' which would include information on airbags, seatbelt pre-tensioners, and related safety electronics.
Active Safety Features:
The manual would detail systems like ABS (Anti-lock Braking System), EBD (Electronic Brakeforce Distribution), and potentially ESP (Electronic Stability Program), including their operation, diagnostics, and repair procedures.
Esp System:
If the Rexton Y250 is equipped with ESP (Electronic Stability Program), the manual will detail its operation, component locations (sensors, control module), and diagnostic procedures.
Passive Safety Features:
Coverage for passive safety would include detailed information on the airbag system (SRS), seatbelt mechanisms, and structural integrity related to crashworthiness, as found in the 'Restraint System' and 'Chassis / Body' sections.
Airbag System Details:
Comprehensive information on the Supplemental Restraint System (SRS), including airbag module locations, sensor types, control module diagnostics, and safety precautions for working on airbag systems.
Infotainment Systems:
The manual would cover the operation and basic troubleshooting of the vehicle's infotainment system, including the radio, CD player, and potentially an early navigation system. Details on speaker wiring and component identification would be found in the 'Electrical System' section.
Diagnostic Procedures Infotainment:
Procedures for diagnosing and repairing audio system faults, speaker issues, and antenna connections within the electrical system.
Driver Assistance Features:
The manual details the operation and maintenance of driver assistance systems such as ABS, EBD, and potentially traction control or stability control systems. Diagnosis of related sensors and control modules would be included.
Connectivity Features:
For a 2006 vehicle, connectivity features would be rudimentary, likely limited to basic auxiliary input for audio. The manual would address the wiring and connections for these features within the 'Electrical System' section.
Service Intervals:
The manual would provide comprehensive maintenance schedules for various mileage and time intervals, covering essential checks and replacements for oil, filters (oil, air, fuel, cabin), spark plugs (if applicable), coolant, brake fluid, and transmission fluid. The 'Periodic Lubrication' and 'Maintenance Check List' sections are key here.
Air Filter Replacement Interval:
Recommended intervals for replacing the engine air filter and cabin air filter, crucial for engine performance and interior air quality.
Engine Oil Change Interval:
Specific mileage or time intervals for engine oil and filter changes, based on operating conditions, ensuring optimal engine lubrication and longevity.
Fluid Specifications:
Detailed specifications for all required fluids, including engine oil viscosity grades (e.g., API SN, ACEA C3 for diesel), coolant types and concentrations (e.g., G12/G13), brake fluid specifications (e.g., DOT 3/4), power steering fluid, and transmission fluid (e.g., MB 236.10 for automatic transmissions), will be found in the 'Specifications' and 'Recommended oils' sections.
Coolant Capacity:
Detailed coolant capacity figures for the engine and cooling system, along with the correct type and mixture ratio of antifreeze, will be specified in the manual.
Brake Fluid Type:
The manual will specify the required brake fluid type, typically DOT 3 or DOT 4, and the procedure for bleeding the brake system.
Engine Oil Specification:
Specific engine oil viscosity grade (e.g., 5W-30, 5W-40) and API/ACEA service classification required for optimal engine performance and longevity.
Transmission Fluid Capacity:
Specific fluid capacity for the automatic or manual transmission, essential for correct filling during maintenance.
Common Issues:
While not explicitly listed in the product description, a detailed workshop manual like this often includes 'Troubleshooting' sections that address common issues specific to the Rexton Y250. These can include issues related to the diesel particulate filter (if equipped), EGR valve, glow plugs, transmission shift quality, and potential suspension component wear, depending on the engine and transmission variants.
Common Troubleshooting Areas:
The manual's 'Troubleshooting' section would likely cover common electronic control module (ECM) faults, sensor failures (e.g., crank position, camshaft position), and issues related to the vehicle's unique SsangYong electronic architecture.
Common Engine Issues:
Potential common issues with diesel engines of this era may include glow plug failures, turbocharger issues, or injector problems, all of which would be addressed in the troubleshooting sections.
Brand Heritage:
SsangYong, a South Korean manufacturer, has a history dating back to the 1950s, initially focused on military vehicles and later expanding into commercial vehicles and SUVs. The brand is known for its robust and often robustly engineered vehicles, frequently utilizing Mercedes-Benz technology and powertrains in earlier models.
Model Evolution:
The Rexton line, introduced in 2001, was a significant model for SsangYong, establishing their presence in the mid-size SUV segment. The Y250 represents a generation of the Rexton that likely saw updates to its platform, engines, and features to remain competitive. This manual specifically covers the 2006 model year, an important point in its development.
Production Information:
The Rexton Y250 was produced in South Korea. Specific production numbers or plant details for the 2006 model year are not within the scope of this product description but would likely be detailed in more in-depth historical automotive resources.
