This manual covers the Yamaha Raptor 700, a high-performance sport ATV introduced in 2006. Renowned for its powerful 686cc liquid-cooled engine, agile handling, and fully adjustable long-travel suspension, the Raptor 700 set a benchmark in its class. Its design emphasizes rider control and comfort, making it suitable for enthusiast riders, off-road racers, and recreational trail riders. Key features include a lightweight chassis, a slipper clutch for smooth downshifts, and robust dual front and single rear disc brakes, all contributing to its reputation for engineering quality and performance. This comprehensive factory service repair manual provides detailed guidance for the maintenance and repair of your Yamaha Raptor 700. It covers a wide array of systems, including complete engine overhaul, transmission service, electrical systems with wiring diagrams, suspension, brakes, chassis, bodywork, fuel, and cooling systems. The manual offers extensive troubleshooting guides, diagnostic procedures, and detailed specifications, including torque values. Step-by-step instructions are provided for disassembly, assembly, and part replacement, ensuring that owners, mechanics, and technicians can effectively maintain and repair the vehicle to factory standards. 🏷️ Basic Information Identification Make: Yamaha Model: Raptor 700 Year: 2006 Product Type: Factory Service Repair Manual Product Format: PDF Download 👋 Introduction Market Position Positioning: High-performance sport ATV, benchmark for its class Competitive Analysis Competitors: Honda TRX450R, Suzuki LT-R450, Kawasaki KFX450R Key Features Engine Performance: Powerful 686cc liquid-cooled engine with broad powerband and strong torque Chassis Design: Lightweight, narrow chassis for agility and rider control Suspension: Fully adjustable long-travel suspension for excellent handling and comfort Transmission: Slipper clutch for reduced engine braking during aggressive downshifts Braking: Powerful dual front disc brakes and single rear disc brake Target Audience User Profile: Enthusiast riders, off-road racers, recreational trail riders 📋 Manual Details Coverage Areas Engine Overhaul: Complete Transmission Service: Complete Electrical System: Comprehensive (Wiring Diagrams Included) Suspension And Steering: Complete Braking System: Complete Chassis And Frame: Complete Bodywork And Plastics: Complete Fuel System: Complete Cooling System: Complete Exhaust System: Complete Lubrication System: Complete Maintenance Procedures: Comprehensive Troubleshooting Guides: Extensive Diagnostic Procedures: Detailed Specifications And Tolerances: Comprehensive Torque Specifications: Included for all fasteners Page Count Estimated Pages: 400+ Manual Type Type: Factory Service Manual Language Language: English Format Format: Digital (PDF Download) 📖 Manual Coverage Systems Covered Engine: 5-valve DOHC, liquid-cooled, 4-stroke Ignition System: TCI (Transistor Controlled Ignition) Fuel Delivery: Mikuni BSR42 Carburetor (or EFI on later models, confirmed for 2006 model specified) Clutch: Wet, multi-disc, Slipper Clutch Transmission: 5-speed constant mesh, constant velocity, chain drive Suspension Front: Independent double-wishbone with fully adjustable spring pre-load, compression and rebound damping Suspension Rear: Swingarm with fully adjustable spring pre-load, compression and rebound damping Brakes Front: Dual hydraulic discs Brakes Rear: Hydraulic disc Electrical System Components: Battery, starter, lighting, CDI unit, sensors Procedures Included Disassembly And Assembly: Step-by-step for all major components Troubleshooting Engine Performance: Detailed diagnostic flowcharts Carburetor Adjustment And Cleaning: Included Valve Clearance Adjustment: Included Clutch Adjustment And Replacement: Included Suspension Fork And Shock Rebuild: Included Brake Bleeding And Pad Replacement: Included Electrical Component Testing: Included Wiring Diagram Interpretation: Detailed explanation Maintenance Scheduling: Provided Part Replacement: Step-by-step guides Technical Depth Depth: Comprehensive (from basic maintenance to full engine rebuild) 📊 Manual Specifications File Format Format: PDF Searchable: Yes (text-based PDF) Resolution: High-resolution, suitable for printing Print Quality Printability: Excellent (designed for home printing) Binding Type Binding Recommendation: Digital download, user to print and bind as desired Paper Type Paper Recommendation: Standard printer paper, glossy for diagrams is optional ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve Displacement: 686 cc Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 8.4:1 Performance Horsepower Estimated: Approximately 50-55 HP (crankshaft) Torque Estimated: Approximately 45-50 lb-ft (crankshaft) Fuel System Carburetor: Mikuni BSR42, single, with accelerator pump Lubrication System Oil Type Specification: Yamalube 4 (or equivalent SAE 10W-40 API SG or higher, JASO certified) Cooling System Coolant Type Specification: 50/50 mixture of antifreeze and distilled water 🔧 Transmission Standard Transmission Type: Constant mesh, 5-speed Clutch Type: Wet, multi-disc, Slipper Clutch Final Drive: O-ring sealed chain, 520 Features Slipper Clutch Benefit: Reduces force on the clutch spring, making clutch lever pull lighter. Also reduces engine braking effect when downshifting aggressively to prevent rear-wheel hop or lock-up. Fluid Type Specification Transmission Oil Type: Yamalube 4 (or equivalent SAE 10W-40 API SG or higher, JASO certified) 📐 Dimensions Exterior Length: 1,920 mm (75.6 in) Width: 1,170 mm (46.1 in) Height: 1,110 mm (43.7 in) Wheelbase: 1,280 mm (50.4 in) Weights Wet Weight: 193 kg (425 lbs) (includes all necessary fluids and full fuel tank) Dry Weight: 180 kg (397 lbs) Suspension Travel Front Suspension Travel: 280 mm (11.1 in) Rear Suspension Travel: 300 mm (11.8 in) Tire Sizes Front Tire: AT21x7R-10 Rear Tire: AT20x10R-9 Ground Clearance Minimum Ground Clearance: 235 mm (9.3 in) 🛡️ Safety Features Ratings Atv Safety Classification: Sport ATV (designed for experienced riders)...