🏷️ Basic Information Identification Make: BMW Model: 535i Years Covered: 2007, 2008, 2009, 2010 Codes Chassis Code: E60 Engine Code Prefix: N54 👋 Introduction Market Position Segment: Executive Mid-size Sedan Competitive Analysis Competitors: Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar S-Type Key Features Engine Performance: Twin-turbocharged inline-six offering strong torque and responsive power delivery. Driving Dynamics: Renowned BMW 'Ultimate Driving Machine' handling, balance, and steering feel. Technology: Advanced chassis control, comfort features, and early adoption of iDrive infotainment system. Target Audience Audience: Enthusiast owners, independent repair shops, and DIY mechanics seeking in-depth technical information. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF Page Count Page Count: 1662 Manual Type Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: 3.0L Twin-Turbocharged Inline-6 (N54B30) Transmission: 6-Speed Manual (GS6-37BZ), 6-Speed Automatic (GA6HP26Z) Drivetrain: Rear-Wheel Drive (RWD) Suspension: Front: Double-wishbone, Rear: Multi-link Brakes: Front: Vented Discs, Rear: Vented Discs, ABS, DSC Steering: Hydraulic Power Steering Electrical: Wiring Diagrams, ECU Functions, Sensors, Actuators, Lighting, Power Distribution Bodywork: Chassis, Body Panels, Doors, Glass, Interior Trim, Bumpers Climate Control: Automatic Climate Control, HVAC System Safety Systems: Airbags, Seatbelts, DSC (Dynamic Stability Control), ABS (Anti-lock Braking System) Procedures Included Maintenance: Oil Change, Filter Replacement, Spark Plug Replacement, Brake Pad/Rotor Replacement, Fluid Checks and Replacements Diagnostics: Troubleshooting Flowcharts, Fault Code Interpretation, Diagnostic Procedures for all Major Systems Repair: Engine Component Overhaul, Transmission Rebuild, Suspension Component Replacement, Electrical Component Repair, Body Panel Repair Installation: Component Replacement Procedures (e.g., Alternator, Starter, Fuel Pump, Turbochargers) Special Tools: Identification and Usage of BMW-Specific Tools Technical Depth Depth: Comprehensive from routine maintenance to complete engine and transmission rebuilds, including detailed diagnostic information. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely Text-Searchable (standard for professional PDFs) Print Quality Quality: High-Resolution (typical for workshop manuals) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 3.0L Twin-Turbocharged Inline-6 (N54B30) Displacement: 2979 cc (181.8 cu in) Performance Horsepower: 300 hp @ 5800 rpm Torque: 300 lb-ft @ 1300-5000 rpm Fuel System Fuel Delivery: Direct Injection (High-Pressure Fuel Pump System) Turbocharging: Parallel Twin-Turbochargers Engine Management ECU: MSD80 / MSD81 Engine Management System Cooling System Coolant Type: BMW Blue Antifreeze/Coolant (G48 or equivalent) 🔧 Transmission Standard Transmission Type Standard: 6-Speed Manual Transmission (e.g., GS6-37BZ) Optional Transmission Type Optional: 6-Speed Automatic Transmission (e.g., GA6HP26Z) Features Automatic Features: Steptronic (Manual Shift Mode), Adaptive Transmission Control Fluid Specifications Manual Transmission Fluid: BMW MTF LT-2 (or equivalent API GL-4 SAE 75W-80) Automatic Transmission Fluid: BMW ATF LT-3 (or equivalent Esso JWS 3309) 📐 Dimensions Exterior Length: 191.1 inches (4853 mm) Width: 72.7 inches (1846 mm) Height: 57.6 inches (1463 mm) Wheelbase: 116.4 inches (2956 mm) Weights Curb Weight Manual: Approx. 3836 lbs (1740 kg) Curb Weight Automatic: Approx. 3881 lbs (1760 kg) Cargo Trunk Volume: 14.0 cu ft (396 L) 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (2007-2010 models) IIHS Top Safety Pick: Yes (for applicable years) Active Features Stability Control: Dynamic Stability Control (DSC) with Traction Control (ASC/T) Braking: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist Passive Features Airbags: Frontal Airbags, Side-Impact Airbags, Head Protection System (HPS) Seatbelts: Active Head Restraints, Pretensioners, Force Limiters 💡 Technology Features Infotainment System Name: iDrive (First Generation - CCC/CIC) Features: Navigation, Radio, CD Player, Bluetooth (optional), Voice Control (optional) Driver Assistance Features: Adaptive Headlights, Parking Sensors (PDC), Cruise Control Connectivity Connectivity: Bluetooth integration for phone calls and audio streaming (depending on options). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 miles or based on Condition Based Service (CBS) system. Brake Fluid Flush: Every 2 years Engine Air Filter: Inspect every 30,000 miles, replace as needed or every 60,000 miles. Cabin Air Filter: Replace annually or every 15,000 miles. Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic (BMW Longlife-01 or LL-04 approved) Engine Oil Capacity: Approx. 6.9 US quarts (6.5 liters) with filter change Coolant Capacity: Approx. 8.5 US quarts (8.0 liters) Power Steering Fluid: Pentosin CHF 11S or equivalent hydraulic fluid Known Issues Fuel System: High-pressure fuel pump failure, Injector issues, Turbocharger wastegate rattle or failure. Engine: Coolant leaks from the vacuum pump or oil filter housing, Carbon buildup on intake valves (due to direct injection). Electrical: Water pump failure (electric pump), Ignition coil failures, NOx sensor issues. Suspension: Front control arm bushings wear, Rear air suspension compressor failure (if equipped). 📚 Vehicle History Brand Heritage Heritage: BMW, a long-standing manufacturer known for performance, luxury, and engineering innovation. Model Evolution E60 Generation: The E60 generation (2003-2010) marked a significant redesign for the 5 Series, introducing more advanced technology and a bolder styling direction. 535I Introduction: The 535i designation returned in this generation, replacing the 530i and 545i/550i with the potent twin-turbocharged N54 engine, offering a compelling blend of performance and...